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Manufacturing

Additive manufacturing

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Displaying 351 - 375 of 388

A SUPER-METAMODELLING FRAMEWORK TO OPTIMIZE SYSTEM PREDICTABILITY

August 25, 2018
Author(s)
Yan Lu, Douglas Eddy, Sundar Krishnamurty, Ian Grosse
Statistical metamodels can robustly predict manufacturing process and engineering systems design results. Various techniques, such as Kriging, polynomial regression, artificial neural network and others, are each best suited for different scenarios that

Diffusion in the Ti-Al-V system

August 23, 2018
Author(s)
Greta Lindwall, Kil-Won Moon, Zhangqi Chen, Michael J. Mengason, Maureen E. Williams, Justin Gorham, Ji-Cheng Zhao, Carelyn E. Campbell
Diffusion in the Ti-Al-V system is studied and a CΑLPHAD diffusion mobility description is developed. Diffusion couple experiments are used to obtain information of Al and V diffusion in the α phase. This includes diffusion paths at the temperatures 923 K

The Effects of Laser Powder Bed Fusion Process Parameters on Material Hardness and Density for Nickel Alloy 625

August 21, 2018
Author(s)
Christopher U. Brown, Gregor Jacob, Antonio M. Possolo, Carlos R. Beauchamp, Max A. Peltz, Mark R. Stoudt, M A. Donmez
The goal of this study was to investigate the relationship between mechanical and material properties (including density) of manufactured nickel super alloy (IN625) using a laser powder bed fusion process and three process parameters: laser power, hatch

Coupled experimental and computational study of residual stresses of additively manufactured Ti-6Al-4V components

July 30, 2018
Author(s)
Maria Strantza, Rishi Ganeriwala, Bjorn Clausen, Thien Q. Phan, Lyle E. Levine, D Pagan, Wayne King, Niel Hodge, Brown Donald
The production of metallic parts via laser-powder bed fusion (L-PBF) additive manufacturing is rapidly growing. To use components produced via L-PBF in safety-critical applications, a high degree of quality confidence is required. This qualification can be

Complementary Use of Optical Metrology and X-Ray Computed Tomography for Surface Finish and Defect Detection in Laser Powder Bed Fusion Additive Manufacturing

July 25, 2018
Author(s)
Jason C. Fox, Felix H. Kim, Zachary C. Reese, Christopher Evans
The development of additive manufacturing (AM) has allowed for production of high-value and complex parts that reduce time-to-market and cost to manufacture. A key benefit to the AM process is the capability to create lattice structures and highly complex

Measurement of Thermal Processing Variability in Powder Bed Fusion

July 24, 2018
Author(s)
Jarred C. Heigel, Eric P. Whitenton
Laser powder bed fusion (LPBF) is an additive manufacturing (AM) technology used to manufacture high-value metal parts. The layer-by-layer nature of the process allows complex geometries and internal features, such as conformal cooling channels, to be

Residual Stress in Additive Manufactured Nickel Alloy 625 Parts

June 29, 2018
Author(s)
Lindsey B. Bass, Justin L Milner, Thomas Gnaupel-Herold, Shawn P. Moylan
One of the key barriers to widespread adoption of additive manufacturing (AM) for metal parts is the build-up of residual stresses. In the laser-based powder bed fusion process, a laser selectively fuses metal powder layer by layer, generating significant

Machining behavior of additively manufactured and cast-wrought nickel-based super alloy (IN625)

June 22, 2018
Author(s)
Rajesh K. Ananda-Kumar, Wilfredo Moscoso-Kingsley, Gregor Jacob, Alkan Donmez, Viswanathan Madhavan
Additively manufactured (AM) and cast-wrought (CW) nickel-based super alloy (IN 625) with known processing history and quasi-static properties have been investigated for their relative machinability, in terms of tool temperature and wear, as well as force

Force modeling for hybrid manufacturing

June 21, 2018
Author(s)
Michael Gomez, Jarred C. Heigel, Tony Schmitz
This paper investigates the cutting forces during the machining of additively manufactured metals. Two pairs of workpieces were produced by powder bed direct metal selective laser sintering. These workpieces included a 17-4 stainless steel substrate

Implementation of Advanced Laser Control Strategies for Powder Bed Fusion Systems

June 21, 2018
Author(s)
Ho Yeung, Brandon Lane, Alkan Donmez, Jason Fox, Jorge Neira
Laser path, scan speed, and laser power are critical machine parameters determining the quality of the output of laser-based powder bed fusion (LPBF) processes. A jerk-limited control strategy is implemented for laser path planning on a LPBF additive

Effect of Heat Treatment on the Microstructural Evolution of a Nickel-Based Superalloy Additive-Manufactured by Powder Bed Fusion Laser Sintering

June 15, 2018
Author(s)
Fan Zhang, Lyle E. Levine, Andrew J. Allen, Mark R. Stoudt, Greta Lindwall, Eric Lass, Maureen E. Williams, Yaakov S. Idell, Carelyn E. Campbell
Elemental segregation is a ubiquitous phenomenon in additive-manufactured (AM) parts due to solute rejection and redistribution during the rapid solidification process. Using electron microscopy, in situ synchrotron X-ray scattering and diffraction, and

3D printing using concrete extrusion: a roadmap for research

June 14, 2018
Author(s)
Scott Z. Jones, Richard Buswell, Wilson Leal de Silva, Justin Dirrenberger
Large-scale additive manufacturing processes for construction utilise computer controlled placement of extruded cement-based mortar to create physical objects layer-by-layer. Demonstrated applications include component manufacture and placement of in-situ

Development of combined microstructure and structure characterization facility for in situ and operando studies at the Advanced Photon Source

June 1, 2018
Author(s)
Jan Ilavsky, Fan Zhang, Ross N. Andrews, Ivan Kuzmenko, Pete R. Jemian, Lyle E. Levine, Andrew J. Allen
Following many years of evolutionary development, first at the National Synchrotron Light Source, Brookhaven National Laboratory, and then at the Advanced Photon Source (APS), Argonne National Laboratory, the APS ultra-small-angle X-ray scattering (USAXS)

Single Track Melt Pool Measurements and Microstructures in Inconel 625

February 20, 2018
Author(s)
Supriyo Ghosh, Li Ma, Lyle E. Levine, Richard E. Ricker, Mark R. Stoudt, Jarred C. Heigel, Jonathan E. Guyer
We use single track laser melting experiments and simulations on Inconel 625 to estimate the dimensions and microstructures of the resulting melt pools. Our work is based on a design-of- experiments approach which uses multiple laser power and scan speed

Neutron Interferometry Detection of Early Crack Formation in Fatigued Additively Manufactured SS316 Dogbones

February 15, 2018
Author(s)
Daniel S. Hussey, Hong Yao, Adam J. Brooks, Ali Haghshenas, Jumao Yuan, Caroline G. Lowery, Jacob M. LaManna, David L. Jacobson, Nikolay Kardjilov, Shengmin Guo, Michael M. Khonsari, Leslie G. Butler
Fatigue in selective laser melted (SLM) and conventional SS316 dogbones was studied with neutron imaging methods for attenuation, scattering, and diffraction. To detect the microcrack evolution in fatigued samples,two methods of grating-based neutron

Synchrotron Methods for Flexible Hybrid Electronics Industrial Recommendations on Interagency (DoC-DoD-DoE) Partnerships to Address Measurement Challenges Hindering the Flexible Hybrid Electronics Manufacturing Ecosystem

February 12, 2018
Author(s)
Christopher L. Soles, Richard A. Vaia, Ronald Pindak
The round-table participants concluded that facilities at NSLS-II provide immediate opportunities to address some of the critical processing and measurement challenges that are blocking the path towards a sustainable US-centric Flexible Hybrid Electronic

Effect of the Additive Manufacturing Process on Cutting Forces in Hybrid Manufacturing

November 3, 2017
Author(s)
Michael Gomez, Andrew Honeycutt, Jarred C. Heigel, Tony Schmitz
Powder bed fusion (PBF) enables metal components with complex geometries to be made via additive manufacturing (AM). Disadvantages of AM are rougher surface finish and lower achievable dimensional tolerances compared to computer numerically-controlled (CNC
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