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Felix H. Kim, Adam L. Pintar, Jason C. Fox, Jared B. Tarr, M A. Donmez, Anne-Fran?oise Obaton
A methodology to determine probability of detection (POD) of X-ray Computed Tomography (XCT) was developed using Additive Manufacturing defects. A signal response POD analysis (a^ vs a) was used, where both signal response (a^) and true defect size (a)
Semi-crystalline polymer melts are commonly used in fused deposition modeling. Although flows have a profound effect on polymer crystallization, the relationship between typical fused deposition modeling (FDM) deformation rates and printed-part crystal
Anthony P. Kotula, Jonathan E. Seppala, Chad R. Snyder
Since its development and commercialization in the 1980s, polymer additive manufacturing (AM) has become a disruptive technology. In this chapter we describe the ever-increasing demands for polymer AM in industry, academia, and government, as well as the
Richard Leach, David Bourell, Simone Carmignato, Alkan Donmez, Nicola Senin, Wim Dewulf
Metal additive manufacturing technologies facilitate the production of highly complex geometries - this presents designers with many opportunities for high-value sectors but results in manufactured geometries and surfaces that can be difficult to measure
Anne-Francoise Obaton, Bryan Butsch, Ewen Carcreff, Nans Laroche, Jared B. Tarr, Alkan Donmez
As additive manufacturing (AM) moves towards industrial production in critical sectors such as aerospace and medical, the integrity of the fabricated AM parts need to be ensured in order for these parts to be certified. This requires quality controls
Justin G. Whiting, Vipin N. Tondare, John H. Scott, Thien Q. Phan, M A. Donmez
Metal powder particle size and size distribution (PSD) are critical factors affecting powder layer density and uniformity in additive manufacturing processes. Among various existing measurement methods, dynamic image analysis (DIA) instruments are very
Recent studies of additively manufactured (AM) 17-4 stainless steel produced via laser powder bed fusion of nitrogen atomized powders have been found to contain large volume fractions of austenite compared with the fully martensitic microstructure of
3D printing technology has started to take hold as an enabling tool for scientific advancement. Born from the marriage of computer-aided design and additive manufacturing, 3D printing was originally intended to generate prototypes for inspection before
Rishi Ganeriwala, Maria Strantza, Wayne King, Bjorn Clausen, Thien Q. Phan, Lyle E. Levine, Donald W. Brown, Niel Hodge
The build-up of residual stress in a part during laser powder bed fusion provides a significant limitation to the adoption of this process. These residuals stresses may cause a part to fail during a build or fall outside the specified tolerances after
Cylindrical tensile specimens were designed and prepared for in situ mechanical testing using X- ray computed tomography (XCT). Powder bed fusion-based metal additive manufacturing was used to produce tensile specimens to a near-net shape. Natural and
Jordan Weaver, Meir Kreitman, Jarred C. Heigel, Alkan Donmez
Laser based additive manufacturing of metals relies on many micro-sized welds to build a part. A simplified, well studied case of this process is a single scan of the laser across a single layer of powder. However, there is a lack of mechanical property
This paper presents a comprehensive review on the sources of model and parameter uncertainties in laser powder bed fusion processes (L-PBF). Metal additive manufacturing (AM) involves multiple physical phenomena and parameters that potentially affect the
Carelyn E. Campbell, Greta Lindwall, Eric Lass, Fan Zhang, Mark R. Stoudt, Andrew J. Allen, Lyle E. Levine
The ability to use common computational thermodynamic and kinetic tools to study the microstructure evolution in Inconel 625 (IN625) manufactured using the additive manufacturing (AM) technique of laser powder-bed fusion is evaluated. Solidification
Max J. Lerman, Josephine Lembong, John G. Gillen, John P. Fisher
3D printing serves an important role in various biomedical research applications, including but not limited to culture systems and implantable devices. In this review, we discuss recent development in the applications of 3D printing technologies for
Shanshan Zhang, Brandon Lane, Justin G. Whiting, Kevin Chou
This study investigates the thermal conductivity of metallic powder in laser powder-bed fusion(LPBF) additive manufacturing. The intent is to utilize a methodology combining laser flash testing, finite element (FE) heat transfer modeling and an inverse
Tesfaye M. Moges, Wentao Yan, Stephen Lin, Gaurav Ameta, Jason C. Fox, Paul W. Witherell
Various sources of uncertainty that can potentially cause variability in the product quality exist at different stages of the laser powder bed fusion (L-PBF) process. To implement computational models and simulations for quality control and process
The effects of internal porosity and crystallographic texture on miniaturized Charpy absorbed energy behavior of electron beam melting (EBM) titanium alloy (Ti-6Al-4V) are shown through investigation of material in two heat treatment conditions (As-Built
Samyeon Kim, David W. Rosen, Paul Witherell, Hyunwoong Ko
Design for additive manufacturing (DFAM) provides design freedom for creating complex geometries and guides designers to ensure manufacturability of parts fabricated using additive manufacturing (AM) processes. However, there is a lack of formalized DFAM
Lily Northcutt, Sara Orski, Kalman D. Migler, Anthony Kotula
Material extrusion additive manufacturing processes force molten polymer through a printer nozzle at high (> 100 s-1) wall shear rates prior to cooling and crystallization. These high shear rates can lead to flow-induced crystallization in common polymer
Additive manufacturing (AM) has enabled the production of complex geometries such as conformal lattices, topology optimized shapes, and organic structures. These complex geometric shapes must sometimes meet functional requirements, including (1) following
Yan Lu, Zhuo Yang, Douglas Eddy, Sundar Krishnamurty
The current AM development environment is far from being mature. Both software applications and workflow management tools are very limited due to the lack of knowledge to support engineering decision makings. AM knowledge includes design rules, operation