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Manufacturing

Additive manufacturing

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Displaying 176 - 200 of 388

IN-PROCESS DATA FUSION FOR PROCESS MONITORING AND CONTROL OF METAL ADDITIVE MANUFACTURING

November 17, 2021
Author(s)
Zhuo Yang, Yan Lu, Simin Li, Jennifer Li, Yande Ndiaye, Hui Yang, Sundar Krishnamurty
To accelerate the adoption of Metal Additive Manufacturing (MAM) for production, an understanding of MAM process-structure-property (PSP) relationships is indispensable for quality control. A multitude of physical phenomena involved in MAM necessitates the

Evaluation of a Modified Void Descriptor Function to Uniquely Characterize Pore Networks and Predict Fracture Location in Additively Manufactured Metals

November 15, 2021
Author(s)
Dillon Watring, Jake Benzing, Orion Kafka, Li-Anne Liew, Newell Moser, John Erickson, Nik Hrabe, Ashley Spear
Variations in additive manufacturing (AM) processing parameters can lead to variations in porosity, making it challenging to predict pore- or void-sensitive mechanical response in AM metals. A recently developed pore metric, the void descriptor function

Laser spot size and scaling laws for laser beam additive manufacturing

November 3, 2021
Author(s)
Jordan Weaver, Jarred C. Heigel, Brandon Lane
Laser powder bed fusion (L-PBF) additive manufacturing (AM) requires the careful selection of laser process parameters for each feedstock material and machine, which is a laborious process. Scaling laws based on the laser power, speed, and spot size; melt

Ontology-based Process Map for Metal Additive Manufacturing

October 21, 2021
Author(s)
Paul Witherell, Byeong-Min Roh, Soundar Kumara, Timothy Simpson
Additive manufacturing (AM) is a layer-by-layer material deposition process that allows for more manufacturing flexibility and design complexity than traditional manufacturing processes. However, the print quality in metal AM is hard to be predicted and

Inert Gas Flow Speed Measurements in Laser Powder Bed Fusion Additive Manufacturing

October 19, 2021
Author(s)
Jordan Weaver, Alec Schlenoff, David Deisenroth, Shawn P. Moylan
Laser powder bed fusion (LPBF) is an additive manufacturing technology that uses a laser to selectively melt powder feedstock to build parts in a layer-by-layer process. For metals-based LBPF additive manufacturing, the interaction of the laser and powder

Encryption is Futile: Reconstructing 3D-Printed Models using the Power Side-Channel

October 6, 2021
Author(s)
Jacob Gatlin, Sofia Belikovetsky, Yuval Elovici, Anthony Skjellum, Joshua Lubell, Paul Witherell, Mark Yampolskiy
Outsourced Additive Manufacturing (AM) exposes sensitive design data to external malicious actors. Even with end-to-end encryption between the design owner and 3D-printer, side-channel attacks can be used to bypass cyber-security measures and obtain the

Investigation of the Effect of Artificial Internal Defects on the Tensile Behavior of Laser Powder Bed Fusion 17-4 Stainless Steel Samples: Simultaneous Tensile Testing and X-Ray Computed Tomography

October 5, 2021
Author(s)
Felix Kim, Shawn P. Moylan, Thien Q. Phan, Edward Garboczi
Insufficient data are available to fully understand the effects of metal additive manufacturing (AM) defects for widespread adoption of the emerging technology. Characterization of failure processes of complex internal geometries and defects in metal AM

Characterizing the effects of laser control in laser powder bed fusion on near-surface pore formation via combined analysis of in-situ melt pool monitoring and X-ray computed tomography

October 4, 2021
Author(s)
Felix Kim, Ho Yeung, Edward Garboczi
Background: Near-surface or sub-surface pores are critical to the structural integrity of additively manufactured (AM) parts, especially in fatigue failure applications. However, their formation in laser powder bed fusion is not well-understood due to the

Surface topography process signatures in nickel superalloy 625 additive manufacturing

September 23, 2021
Author(s)
Jason Fox, Angela Allen, Brigid Mullany, Ed Morse, Romaine Isaacs, Marc Lata, Aarush Sood, Christopher Evans
Prior analyses of surface measurements performed – by several groups – on laser powder bed fused metals have tended to use ISO standard short wavelength filters and focus on weld tracks, "chevrons" (melt pool wake), and particles. This work, utilizing two

Toward specification of complex additive manufactured metal surfaces for optimum heat transfer

September 23, 2021
Author(s)
Kuldeep Mandloi, Christopher Evans, Jason Fox, Harish Cherukuri, Jimmie Miller, Angela Allen, David Deisenroth, Alkan Donmez
Metal additive manufacturing (AM) offers the possibility of incorporating cooling channels into components in high-temperature applications. Additionally, it has the prospect of optimizing cooling channel geometry unconstrained by geometric limitations of

Data registration for multi-method qualification of additive manufactured components

August 25, 2021
Author(s)
Maxwell R. Praniewicz, Gaurav Ameta, Jason Fox, Christopher Saldana
This work explores impact of refined surface registrations of voxel and point cloud data sets on accuracy of multi-method qualification of additively manufactured (AM) lattices. Voxel and point cloud sets of an AM lattice were aligned using derived

Exploring Registration of Optical, CMM and XCT for Verification of Supplemental Surfaces to Define AM Lattices: Application to Cylindrical and Spherical Surfaces

August 25, 2021
Author(s)
Maxwell Praniewicz, Jason Fox, Gaurav Ameta, Felix Kim, Paul Witherell, Christopher Saldana
The use of lattice structures produced using additive manufacturing (AM) is of great interest to the aerospace and medical industries because of their potential for strength/weight optimization. However, their use is often limited due to challenges in

Measurement Uncertainty of Surface Temperature Distributions for Laser Powder Bed Fusion Processes

August 10, 2021
Author(s)
David Deisenroth, Sergey Mekhontsev, Brandon Lane, Leonard M. Hanssen, Ivan Zhirnov, Vladimir Khromchenko, Steven Grantham, Daniel Cardenas-Garcia, Alkan Donmez
This paper describes advances in measuring the characteristic spatial distribution of surface temperature and emissivity during laser-metal interaction under conditions relevant for laser powder bed fusion (LPBF) additive manufacturing processes. Detailed

Demonstration of a laser powder bed fusion combinatorial sample for high-throughput microstructure and indentation characterization

August 3, 2021
Author(s)
Jordan Weaver, Adam L. Pintar, Carlos R. Beauchamp, Howard Joress, Kil-Won Moon, Thien Q. Phan
High-throughput experiments that use combinatorial samples with rapid measurements can be used to provide process-structure-property information at reduced time, cost, and effort. Developing these tools and methods is essential in additive manufacturing
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