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Embedded 3D printing, wherein fluid inks are extruded into a bath, has enabled the manufacture of complex, custom structures ranging from cell-laden tissue analogues to soft robotics. This method encompasses two techniques: embedded ink writing (EIW)
The potential significance of FAIR data is hard to overstate, but equally hard to prove in totality. FAIR data can change the paradigm for research and development, qualification/certification, and acquisition, sustainment in AM. We can predict the
Advanced laser based additive manufacturing, such as laser powder bed fusion, promise to revolutionize 3D metal printing. However, a challenge remains in controlling pore generating turbulence. Printed parts with pore defects can fail quality certification
Justin G. Whiting, Vipin Tondare, Shawn P. Moylan, Alkan Donmez
We describe a simple device called Standard Spreadability Tester (SST). The idea behind the SST is that instead of trying to predict how a powder will spread using the powder's intrinsic properties (e.g., PSD, morphology, surface, and chemical makeup) or
Ruimin Chen, Yan Lu, Paul Witherell, Timothy Simpson, Soundar Kumara, Hui Yang
Additive manufacturing (AM) enables the creation of complex geometries that are difficult to realize using conventional manufacturing techniques. Advanced sensing is increasingly being used to improve AM processes, and installing different sensors onto AM
Alec Saville, Sven Vogel, Adam Creuziger, Jake Benzing, Adam Pilchak, Lee Semiatin, Peeyush Nandwana, Kester Clarke, Jonah Klemm-Toole, Amy Clarke
Metal additive manufacturing (AM) enables customizable, on-demand parts, allowing for new designs and improved engineering performance. Unfortunately, the ability to control AM metal alloy microstructures is still lacking, especially when considering
Imperative to the adoption of additive manufacturing for heat transfer applications is the understanding of as-built surface texture. In this work we analyze surface height data to determine the effect of build angle. Surface data is analyzed using
Important to the success of additive manufacturing (AM) is the ability to inspect and qualify parts. The research community is pushing to identify correlations between part function and surface topography, yet little guidance specific to AM surface
Edward Garboczi, Rainer Hebert, Yu Sun, Mark Aindow
In an earlier paper, titanium alloy (Ti-6Al-4V) powders from six different vendors were characterized with a number of methods in an attempt to distinguish these powders that were all nominally meeting additive manufacturing standards. One of the methods
Yoontae Kim, Eun-Jin Lee, Albert Davydov, Stanislav Frakhtbeyen, Jonathan Seppala, Laurence Chow, Tagaki Shozo, Stella Alimperti
Additive biomanufacturing has been adapted in a wide variety of biomedical and tissue engineering applications, including orthopedics. The ability to print biocompatible, patient-specific geometries with controlled porosity, mechanical strength has made
Sourav Saha, Orion Kafka, Ye Lu, Cheng Yu, Wing Kam Liu
Challenge 4 of the Air Force Research Laboratory (AFRL) Additive Manufacturing Modeling Challenge Series asks the participants to predict the grain-average elastic strain tensors of a few specific \textitchallenge grains} during tensile loading, based on
Ho Yeung, Jordan Weaver, J. Chen, Y. Guo, G Yang, D. Lin, W. Tan
The effect of the scan strategy on the microstructure is investigated on a custom-built laser powder bed fusion additive manufacturing testbed. Eight stainless steel 17-4 cubic parts were built to compare two different scan strategies: conventional and
Additive manufacturing (AM) technologies continue to mature, evolving into stalwarts of high- end production lines, particularly with metals AM. Technology maturation has been facilitated by efforts in materials characterization, process sensing, and part
Laser Powder Bed Fusion (LPBF) is an additive manufacturing process where laser power is applied to fuse the spread powder and fabricate industrial parts in a layer by layer fashion. Despite its great promise in fabrication flexibility, print quality has
Daniel S. Hussey, Adam J. Brooks, Caroline G. Lowery, Gerald L. Knapp, Bridget E. Cadigan, Shengmin Guo, Leslie G. Butler
A novel neutron far field interferometer is explored for sub-micron porosity detection in laser sintered SS316 test objects. The results shown are images and volumes of the first quantitative neutron dark-field tomography at various autocorrelation lengths
Massimiliano Ferrucci, Tom Craeghs, Sven Cornelissen, Michele Pavan, Wim Dewulf, Alkan Donmez
The ability to align ex-situ inspection data of an additively manufactured (AM) part to its build geometry can be helpful, for example, to correlate observed in-situ monitoring events or features to measured discontinuities, such as pores and cracks, in ex
Powder bed fusion (PBF) additive manufacturing (AM) provides a greater level of flexibility in the design-driven build of metal products. However, the more complex the design is, the more difficult to control the quality of AM builds. The quality challenge
Lichen Fang, Yishu Yan, Ojaswi Agarwal, Jonathan Seppala, Kalman D. Migler, Thao D. Nguyen, Kevin Hemker, Sung Hoon Kang
The elastic response of homogeneous isotropic materials is most commonly represented by their Young's modulus (E), but geometric variability associated with additive manufacturing results in materials that are neither homogeneous nor isotropic. Here we
Laser flash testing and finite element (FE) heat transfer simulations have been together applied to measure the thermal conductivity of metallic powder in laser powder bed fusion (L-PBF) additive manufacturing. However, input parameters to the FE model
Uwe Zerbst, Giovanni Bruno, Jean-Yves Buffiere, Thomas Wegener, Tao Wu, Xiang Zhang, Nikolai Kashaev, Giovanni Meneghetti, Nik Hrabe, Mauro Madia, Tiago Werner, Kai Hildgenburg, Radek Proch?zka, Martina Koukol?kov?, Jan D?ugan, Benjamin M?ller, Stefano Beretta, Alexander Evans
Undoubtedly, a better understanding and the further development of approaches for damage tolerant component design of AM parts are among the most significant challenges currently facing the use of these new technologies. This article presents a thorough
Enrico Lucon, Jake Benzing, Nik Hrabe, Nicholas Derimow
Small Punch (SP) testing is a methodology that uses tiny disks (generally 8 mm in diameter and 0.5 mm thick) to estimate mechanical properties of metallic materials, such as tensile properties, fracture toughness, and ductile-to-brittle transition
Benjamin A. Molnar, Jarred C. Heigel, Eric P. Whitenton
This document provides details on the experiment and associated measurement files available for download in the dataset "In Situ Thermography During Laser Powder Bed Fusion of a Nickel Superalloy 625 Artifact with Various Overhangs and Supports." The
Brendan Lewis, Adam Brooks, Edward Garboczi, Rutuja Samant
The amount of cycles required for a powder to go from its virgin state to a state that can alter final part mechanical properties is currently unknown. While ideal, the use of virgin powder for every additive manufacturing (AM) build is not practical or
Edward Garboczi, Gopal Mulukutla, Emese Hadnagy, Matthew Fearon
Shape is an important indicator of the physical and chemical behavior of natural and engineered particulate materials (e.g., sediment, sand, rock, volcanic ash). It directly or indirectly affects numerous microscopic and macroscopic geologic, environmental