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Material Science for Additive Manufacturing

Additive manufacturing (AM) is causing fundamental changes in the way mechanical parts are produced. Where typical manufacturing cuts away or molds material into products, AM uses digital designs to fabricate complex, three-dimensional products that are built up, layer-by-layer. This process, also known as 3-D printing, can produce complex designs using less material and generating less waste than traditional manufacturing. NIST’s Material Measurement Laboratory (MML) is developing comprehensive measurement science standards and reference materials for AM, with the goal of helping U.S. manufacturers integrate AM into their processes.

What is Additive Manufacturing?

Additive manufacturing (or 3-D printing) fabricates parts by building them up layer-by-layer (as opposed to cutting material away or molding it). The field shows great promise for a diversity of applications, from lightweighting aerospace structures to creating customized biomedical implants. 3-D printing is one of several approaches to additive manufacturing (AM). The image on the left shows the scrap generated from traditional manufacturing and the image on the right shows how AM builds parts layer by layer.

Aluminum scrap produced by traditional manufacturing
Traditional manufacturing cuts away or molds material, producing scrap waste.
Credit: Adobe Stock
Additive Manufacturing
Additive manufacturing builds up material layer-by-layer, generating less byproduct waste than traditional manufacturing techniques.

How Is MML Helping?

NIST's Material Measurement Laboratory (MML) performs AM research to better understand the characteristics and behaviors of materials (specifically metals, polymers, ceramics, and bio-medical materials). It also creates standard reference materials (SRMs) that researchers and industry use for calibration, research and development, and to adhere to rules and regulations. These understandings and reference materials benefit commerce and U.S. competitiveness by providing necessary information to make U.S. manufacturing more efficient.

You can find more information about NIST’s broader work in this space on the AM overview page.

 


 

MML AM Thrusts

MML focuses on foundational science and characterization tool development in several material types, including metals, polymers, ceramics and biomedicine.

MML has three thrusts dedicated to AM: 

Researcher Brandon Lane making adjustments inside the large 3D printer
The size of a small car, the Additive Manufacturing Metrology Testbed is a custom-made 3-D metal printer that NIST researchers use to study the layer-by-layer printing process, helping manufacturers improve their "recipes" for quality parts and assemblies. 
Credit: © Earl Zubkoff

Materials Metrology

This thrust area involves the development of in situ and ex situ metrology tools and measurement science to drive industry-wide innovation. MML AM aims to provide foundational understanding of structure and material properties at all relevant stages of the printing process (from feedstock to final part). These foundational understandings provide the necessary tools for making informed decisions during product design, development, and further materials research.  

Data

MML AM works to produce streamlined/expedited qualification and certification to enable AM adoption as a sustainable manufacturing technology. Harnessing the utility of AM datasets drives novel material and processing development using materials design approaches that integrate processing-structure-property-performance models and experiments with machine learning and AI techniques.

Standards

Utilizing NIST’s unique commerce-driven mission, MML AM facilitates documentary standards development through public-private partnerships.


Growing the Field of Additive Manufacturing

All NIST laboratories are active in AM, with three labs funding AM Projects: the Material and Measurement Laboratory (MML), Physical Measurement Laboratory (PML), and Engineering Laboratory (EL). MML AM strives to enable growth in AM through foundational science & characterization tool development and stakeholder engagement.

MML AM studies materials to better understand the fundamental behaviors of these materials under several conditions and to produce reference standards. These reference standards benefit U.S. manufacturing and competitiveness.

Additive Manufacturing Projects in MML

MML's AM program focuses on foundational science and characterization tool development in several material types, including metals, polymers, ceramics, and biomedical materials. It also does fundamental metrology research for materials more broadly.

Additive Manufacturing of Metals (AMOM) has several focus areas.

  • AMOM Accelerated AM Alloy Design
  • AMOM Composition Sensitivity
  • AMOM Mechanical Characterization
  • AMOM Performance of AM-Processed Alloys

Multifunctional 3D Printable Polymer-Metal Composites (Coming Soon)


Additive Manufacturing Benchmark Test Series (AM Bench)


Additive Manufacturing Fatigue and Fracture

Contacts

Program Leader

Created July 23, 2024, Updated September 18, 2024