Projects/Programs

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EBSD grain orientation map for additively manufactured Ti-6Al-4V showing elongated prior-Beta grain morphology in the build direction (vertical in this image)"

Additive Manufacturing Fatigue and Fracture

Ongoing

RESEARCH HIGHLIGHTS FACILITIES and CAPABILITIES PUBLICATIONS - see individual staff webpages on right POST-DOCTORAL OPPORTUNITIES - jump to section below Metal additive manufacturing (AM) is not used in fatigue and fracture critical applications despite industrial need. The goal of this project is

Additive Manufacturing Part Qualification

Completed

Objective To develop and deploy test methods and protocols, standard test artifacts, exemplar data, data processing tools, and automation tools that create robust post-process measurements and non-destructive testing to enable qualification of AM parts by manufacturers. What is the Problem? To

PhaseSeparation-predictions in Mo(S,Te)2 on Bulk

Advanced Materials Design: Electronic and Functional Applications

Ongoing

Accelerating Materials Discovery using Machine Learning and AI Using machine learning and AI techniques along with high-throughput DFT calculations materials with specific properties are identified to accelerate the the discovery process for a variety of applications. Some of the specific materials

Advanced Materials Design: Structural Applications

Ongoing

Designing New High Temperature Co Superalloys In collaboration with the NIST CHiMaD center, an ICME approach in being used to develop new Co superalloys that are strengthened using an ordered FCC (L1 2) phase (similar to the related Ni-based superalloys). The design goals for these alloys include

$Four examples of Transmission electron diffraction patterns obtained in a scanning electron microscope.$

Analytical Scanning Transmission Electron Microscopy in a Scanning Electron Microscope (STEM-in-SEM)

Ongoing

Conventional transmission electron imaging does not necessarily show both strong contrast and high spatial resolution for nanomaterials or soft matter. This is particularly the case for isolated nanostructures or low- Z materials like polymers or biomaterials. For example, consider structures in the

Atomistic Potentials and the Future of Nanomaterials Metrology

Ongoing

Atomistic simulations are increasingly being used as a tool to understand and predict properties of materials in systems, such as nanomaterials, where direct measurement is time-consuming or extremely difficult. The success of atomistic simulations depends critically on the fidelity of a specific

Atomistic tools for structure-property investigations

Ongoing

Interatomic Potential Repository The Interatomic Potentials Repository (IPR) provides a source for interatomic potentials (force fields), related files, and evaluation tools to help researchers obtain interatomic models and judge their quality and applicability. The files provided are of known

Automotive Lightweighting

Ongoing

The US auto industry spends $600M per year fixing and tweaking forming dies that do not make correct parts. The primary reason that the dies are inaccurate is that the computer models of the dies utilize materials models that are inaccurate. Upon surveying our industrial partners, we determined that

Autonomous Scanning Droplet Cell

Ongoing

Corrosion impacts a broad spectrum of application areas including infrastructure, transportation, and the military. The annual price tag for corrosion mitigation and remediation is 3.4 % of the US GDP. The team is particularly interested in discovering new metallic glasses (metals without long range

Charpy Machine Verification Program

Ongoing

The Charpy test is a high loading rate test that measures the energy absorbed during fracture, hence providing an indirect measure of impact toughness. For a Charpy machine to maintain an accurate absorbed energy scale, periodic verification with certified specimens is required. To achieve the

Photograph of titanium metal crystal with cubic symmetry.

Chemical Metrology for Metals, Ores, and Related Materials

Ongoing

In the arena of industrial commodities, the primary challenges are to provide measurement tools and reference materials that allow U.S. industry to establish comparability of measurement results to results obtained by customers, competitors, and regulators for the basic chemical properties of

Data and Computational Tools for Advanced Materials Design: Structural Materials Applications - Cobalt Based Superalloys

Ongoing

The advanced materials design approach for a new class of γ/γ´ Co-based superalloys is predicated on establishing the essential processing-structure-property links that are imperative for optimizing the materials chemistry and processing parameters to achieve desired materials performance objectives

Data Driven Decision Support for Additive Manufacturing

Completed

Objective To develop and deploy the metrics, models, and best practices for using product definition, advanced analytics, and machine learning methods in additive manufacturing design and process planning to reduce lead times and support first-part-correct goals. Technical Idea Future advancements

Data Integration and Management for Additive Manufacturing

Completed

Objective Data plays the most critical role in linking AM lifecycle and value chain activities and streamlining the AM development process. While the AM data from a single build is essential for establishing part traceability, when methodically collected, the full processing history of thousands of

Designing the Nanoworld: Nanostructure, Nanodevices, and Nano-optics

Ongoing

Developing and exploiting nanodevices for quantum and nanotechnologies requires nanoscale and atomic scale modeling of ultrasmall structures, devices, their operation, and their response to probes. Key challenges of understanding physics at the quantum/classical interface and measurement at the

Developing a Materials Innovation Infrastructure

Completed

Phase Field Community Hub ( PFHub) and Benchmarks The Phase Field Community Hub provides a framework that supports phase field practitioners and code developers participating in an effort to improve quality assurance for phase field codes. The main thrust of this effort is the generation of a set of

DFT Repositories and Informatics

Ongoing

Historically, the printed article has served as the medium de rigueur for the dissemination of scientific information. This works well when the context and results of an experiment or theory fit on a few pages; however, it is insufficient as a publication medium for many computational studies. For

Dynamic Plasticity: Non-Equilibrium Mechanics

Ongoing

The optimization of high-speed machining processes through powerful finite element modeling techniques is an important pathway to American manufacturing competitiveness in an increasingly competitive global marketplace. Quantitatively accurate simulations of machining rely on robust constitutive

Fundamentals of Deformation

Ongoing

• We have provided general users from industry, academia and national laboratories with a completely new class of X-ray imaging techniques for materials studies (ultra-small-angle X-ray scattering imaging), that we developed from basic concept to DOE-supported operations at the Advanced Photon

Picture for Hardness and Coating Thickness Standardization and Measurements Project Including Equipment and Standards Organizations

Hardness Standardization and Measurements

Ongoing

DESCRIPTION Purpose: Provide measurement traceability for the Knoop, Rockwell, and Vickers hardness scales and for coating thickness measurements that are based on magnetic methods. Goals: Harmonization of hardness and coating thickness testing protocols, in pursuit of reduction of measurement

Ab initio theoretical modeling for predicting structure and properties in advanced materials

Ongoing

Project activities include: Electronic structure of semiconductor-oxide interfaces. Thermodynamics of flexible microporous materials for gas storage Gas adsorption in microporous materials Analysis of topological materials, including magnetic topological insulators High-throughput screening of

Lead-Free Solder

Completed

The U.S. microelectronics industry has clearly articulated the measurement needs for lead-free solders, and for solderability and assembly. For example, the urgency for materials data for lead-free solders has been specified in the 1997 IPC, 1999 International Technology Roadmap for Semiconductors

Lead-Free Surface Finishes for Electronic Components: Tin Whisker Growth

Completed

Tin is widely used as a coating in the electronics industry because it provides excellent solderability, ductility, electrical conductivity, and corrosion resistance. Unfortunately, tin whiskers often grow spontaneously from pure tin electrodeposits and short-circuit finely pitched electrical

AM Machine and Process Control Methods for Additive Manufacturing

Completed

Objective Develop algorithms, methods and standard protocols for Additive Manufacturing (AM) process control, and implement it with software and hardware tools for open control of AM systems to enable more flexible process optimization by manufacturers. What is the Technical Idea? Additively

Magnetic Imaging

Completed

Advanced magnetic devices and storage media will rely on ultra thin ferromagnetic films; since such films are quasi two-dimensional magnets, they can have strong perpendicular magnetic anisotropy (PMA). Optimization of future materials, including improved yields, requires an ability to measure film

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