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Manufacturing

Additive manufacturing

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Displaying 126 - 150 of 383

Modes of laser melting in additive manufacturing of metals

October 20, 2022
Author(s)
Cang Zhao, Bo Shi, Shuailei Chen, Tao Sun, Brian Simonds, Anthony Rollett
In the laser powder bed fusion additive manufacturing of metals, extreme thermal conditions create many highly dynamic physical phenomena, such as vaporization and recoil, Marangoni convection, and protrusion and keyhole instability. Collectively, however

STEP-NC Process Planning for Powder Bed Fusion Additive Manufacturing

October 20, 2022
Author(s)
Fahad Milaat, Paul Witherell, Martin Hardwick, Ho Yeung, Vincenzo Ferrero, Laetitia Monnier, Matthew Brown
Powder bed fusion (PBF) is an additive manufacturing (AM) technology that uses high-power beams to fuse powder material into layers of scanned patterns, thus producing parts with great geometric complexity. For PBF, the selection of appropriate process

Research and Application of Machine Learning for Additive Manufacturing

October 1, 2022
Author(s)
Paul Witherell, Yan Lu, Ying Liu, David W. Rosen, Timothy Simpson, Charlie Wang
Additive manufacturing (AM) is poised to bring a revolution due to its unique production paradigm. It offers the prospect of mass customization, flexible production, on-demand and decentralized manufacturing. However, a number of challenges stem from not

Are additive manufacturing systems accurately delivering laser power?

September 12, 2022
Author(s)
Brian Simonds, Kyle Rogers, Paul A. Williams
At the core of most metal additive manufacturing (AM) systems is a high-power (100-1000 W) laser. The delivered light energy drives the entire AM process by determining the melt volume and maximum temperature, which ultimately dictates solidification and

The Strategy for American Leadership in High-Consequence Additive Manufacturing

September 9, 2022
Author(s)
Mark Benedict, Shawn P. Moylan, Souhail Al-Abed, Cindy Ashforth, Y. Kevin Chou, Matthew Di Prima, Alaa Elwany, Michael Gorelik, Astrid Lewis, Todd Luxton, Blake Marshall, William Mullins, Linda Sapochak, Richard Russell, James A. Warren, Douglas Wells
Over the past decade, a consistent theme in enhancing U.S. global competitiveness has been the need for U.S. leadership in critical advanced manufacturing technologies. Additive manufacturing (AM), also known as 3D Printing, has been among those critical

Simulated stress mitigation strategies in embedded 3D bioprinting

August 30, 2022
Author(s)
Leanne Friedrich, Ross Gunther, Jonathan Seppala
Extrusion-based 3D bioprinting is a powerful tool for fabricating complex cell-laden constructs. Embedded Ink Writing (EIW) is an extrusion-based printing technique wherein a nozzle embedded into a support bath writes continuous filaments. Because it

X-ray computed tomography analysis of pore deformation in IN718 made with directed energy deposition via in-situ tensile testing

August 28, 2022
Author(s)
Orion Kafka, Cheng Yu, Puikei Cheng, Sarah Wolff, Jennifer Bennett, Edward Garboczi, Jian Cao, Xianghui Xiao, Wing Kam Liu
Directed energy deposition (DED) is a metal additive manufacturing technique often used for larger-scale components and part repair. It can result in material performance that differs from conventionally processed metal. This work studies spatial and

Effects of local processing parameters on microstructure, texture, and mechanical properties of electron beam powder bed fusion manufactured Ti-6Al-4V

August 27, 2022
Author(s)
Edwin Schwalbach, Jake Benzing, Vikas Sinha, Todd Butler, Adam Pilchak, Kevin Chaput, Norman Schehl, Reji John, Nik Hrabe
Electron beam powder bed fusion scan strategies for parts or part groupings of various sizes and scan line lengths have been found to inadvertently lead to significant variations in crystallographic texture and mechanical properties for Ti–6Al–4V. This

Investigating Statistical Correlation Between Multiple In-Situ Monitoring Datasets for Powder Bed Fusion Additive Manufacturing

August 24, 2022
Author(s)
Zhuo Yang, Yan Lu, Milica Perisic, Yande Ndiaye, Adnan Gujjar, Fan-Tien Cheng, Haw-Ching Yang
In-situ measurements provide vast information for additive manufacturing process understanding and real-time control. Data from various monitoring techniques observes different characteristics of a build process. Fusing multi-modal in-situ monitoring data

Phase transformation dynamics guided alloy design for additive manufacturing

August 23, 2022
Author(s)
Qilin Guo, Minglei Qu, Chihpin Chuang, Lianghua Xiong, Ali Nabaa, Zachary Young, Yang Ren, Peter Kenesei, Fan Zhang, Lianyi Chen
Fusion-based additive manufacturing technologies enable the fabrication of geometrically and compositionally complex parts unachievable by conventional manufacturing methods. However, the non-uniform and far-from-equilibrium heating/cooling conditions pose

CAPABILITIES IN SOFTWARE SYSTEMS for METAL ADDITIVE MANUFACTURING - A REVIEW

August 8, 2022
Author(s)
Shaw C. Feng, Paul Witherell, Albert T. Jones, Tesfaye Moges, Hyunseop Park, Mostafa Yakout, Hyunwoong Ko
Additive manufacturing (AM) is rapidly transitioning to an accepted production technology. This transition has led to increasing demands on data analysis and software tools. Advances in data acquisition and analysis are being propelled by an increase in

Laser Calibration for Powder Bed Fusion Additive Manufacturing Process

July 27, 2022
Author(s)
Ho Yeung, Steven Grantham
Laser powder bed fusion systems use a high-power laser, steered by two galvanometer mirrors to scan a pattern on metal powder layers. The laser spot size, position, and synchronization between the laser power and position are critical to the build quality

Ultrafast stiffening of concentrated thermoresponsive polymer-mineral suspensions

July 21, 2022
Author(s)
Edward Garboczi, Sharu Kandy, Iman Mehdipour, Narayanan Neithalath, Aditya Kumar, Mathieu Bauchy, Samanvaya Srivastava, Torben Gaedt, Gaurav Sant
Extrusion-based 3D printing with rapidly hardening polymeric materials is capable of building almost any conceivable structure. However, concrete, one of the most widely used materials for large-scale structural components, is generally based on inorganic

WELD TRACK DISTORTION IN LASER POWDER BED FUSION OF NICKEL SUPERALLOY 625

July 11, 2022
Author(s)
Jason Fox, Christopher Evans, Aarush Sood, Romaine Isaacs, Brigid Mullany, Angela Allen, Ed Morse
Laser powder bed fusion (LPBF) is one of a group of manufacturing technologies capable of producing complex structures and surfaces in small batches and with reduced lead time. Materials ranging from light metals (e.g., aluminum alloys) to high temperature

Schmid Factor Crack Propagation and Tracking Crystallographic Texture Markers of Microstructural Condition in Direct Energy Deposition Additive Manufacturing of Ti-6Al-4V

July 6, 2022
Author(s)
Alec Saville, Jake Benzing, Sven Vogel, Jessica Buckner, Collin Donohoue, Andrew Kustas, Adam Creuziger, Kester Clarke, Amy Clarke
Metallic additive manufacturing (AM) provides a customizable and tailorable manufacturing process for new engineering designs and technologies. The greatest challenge currently facing metallic AM is maintaining control of microstructural evolution during

Suppression of filament defects in embedded 3D printing

July 5, 2022
Author(s)
Leanne Friedrich, Ross Gunther, Jonathan Seppala
Embedded 3D printing enables the manufacture of soft, intricate structures. In the technique, a nozzle is embedded into a viscoelastic support bath and extrudes filaments or droplets. While embedded 3D printing expands the printable materials space to low

Spatiotemporal Monitoring of Melt-Pool Variations in Metal-Based Additive Manufacturing

July 1, 2022
Author(s)
Siqing Zhang, Yan Lu, Paul Witherell, Timothy Simpson, Soundar Kumara, Hui Yang
Additive manufacturing provides a higher level of flexibility to build customized products with complex geometries. However, AM is currently limited in its ability to ensure quality assurance and process repeatability. Advanced imaging provides unique
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