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The English word manufacturing firstly appeared in 1683 and it was derived from Latin manu factus, meaning making by hand. For more than thousands of years now, and four Industrial Revolutions, the physical, and mostly mechanical processes, associated with
Lichen Fang, Yan Yishu, Ojaswi Agarwal, shengyu Yao, Jonathan Seppala, Sung Hoon Kang
It is widely known that the printing quality of fused filament fabrication (FFF) is heavily affected by environmental temperature and humidity, as the case of warping and porosity. However, there is little understanding about the quantitative relations
Powder bed fusion (PBF) has become a widely used additive manufacturing (AM) technology to produce metallic parts. As the PBF process is driven by a moving heat source, consistency in part production, particularly when varying geometries, has proven
Maxwell Praniewicz, Brandon Lane, Felix Kim, Christopher Saldana
This document provides details on the data and files generated from post-build X-ray computed tomography (XCT) measurements of the four parts built as part of the "Overhang Part X4" dataset. The "Overhang Part X4" dataset was a three-dimensional (3D)
Machine performance evaluation is vital for objectively demonstrating that a machine can meet specification, standards and quality management system, and for allowing users to make informed decisions on how to best use their resources. Although additive
Tanya Gupta, Evgheni Strelcov, Glenn Holland, Joshua D. Schumacher, Yang Yang, Mandy Esch, Vladimir Aksyuk, Patrick Zeller, Matteo Amati, Luca Gregoratti, Andrei Kolmakov
Additive fabrication of biocompatible 3D structures out of liquid hydrogel solutions has become pivotal technology for tissue engineering, soft robotics, biosensing, drug delivery etc. Electron and X-ray lithography are well suited to pattern nanoscopic
Brian Simonds, Jack R. Tanner, Alexandra B. Artusio-Glimpse, Paul A. Williams, Niranjan Parab, Cang Zhao, Tao Sun
During high-power laser metal processing, the absorbed light is intimately related to the molten metal cavity shape. For the first time, we directly and simultaneously observe this relationship by implementing state-of-the-art techniques of high-speed x
This study investigates the thermal conductivity of 17-4PH stainless steel powder that was encapsulated into hollow specimens with different internal geometries in laser powder bed fusion (L-PBF) additive manufacturing (AM). The objective is to evaluate
One of the most prevalent additive manufacturing processes, the powder bed fusion process, is driven by a moving heat source that melts metals to build a part. This moving heat source, and the subsequent formation and moving of a melt pool, plays an
The issue of Additive Manufacturing (AM) energy consumption attracts attention in both industry and academia, as the increasing trend of AM technologies being employed in the manufacturing industry. It is crucial to analyze, understand, and manage the
Yosep Oh, Paul Witherell, Yan Lu, Timothy A. Sprock
With the trends of Industry 4.0 spanning physical and virtual worlds, Additive Manufacturing (AM) has been the mainstream for realizing complex geometries designed in computers. Meanwhile, a considerable number of AM studies have focused on effectively
Edward Garboczi, Gaurav Sant, Iman Mehdipour, Narayanan Neithalath, Mathieu Bauchy, Samanvaya Srivastava, Sharu Bhagavathi Kandy
Temperature is well-known to affect the aggregation behavior of colloidal suspensions. This paper elucidates the temperature dependence of the rheology of portlandite (calcium hydroxide: Ca(OH)2) suspensions that feature a high ionic strength and a pH
Melt pool size is a critical intermediate measure that reflects the outcome of a laser powder bed fusion process setting. Reliable melt pool predictions prior to builds can help users to evaluate potential part defects such as lack of fusion and over
Tesfaye M. Moges, Zhuo Yang, Kevontrez K. Jones, Shaw C. Feng, Paul W. Witherell, Yan Lu
Multi-scale multi-physics computational models are a promising tool to provide detailed insights to understand the process-structure-property-performance relationships in additive manufacturing (AM) processes. To take advantage of the strengths of both
The number and types of measurement devices used for monitoring and controlling laser powder bed fusion (LPBF) processes and inspecting the resulting AM metal parts have increased rapidly in recent years. The variety of the data collected by such devices
Brandon M. Lane, Ivan Zhirnov, Sergey Mekhontsev, Steven E. Grantham, Richard E. Ricker, Santosh Rauniyar, Kevin Chou
Many recent and ongoing studies into the complex melt pool physics during laser powder bed fusion (LPBF) metal additive manufacturing (AM) process measure various aspects of energy transport surrounding the laser-induced melt pool, with focus on laser
This work briefly reviews the classification of the different types of steels, the most common AM processes used for steel and the available powder feedstock. The characteristics of the as-built microstructure, including porosity, inclusions and residual
Typical scan strategies for laser powder bed fusion (LPBF) additive manufacturing systems apply a constant laser power and scan speed while scanning the laser back and forth in a 'hatch' pattern to cover geometric areas on each powder layer. Localized
Yan Lu, Zhuo Yang, Paul W. Witherell, Wentao Yan, Kevontrez Jones, Gregory Wagner, Wing-Kam Liu, Jason C. Fox
Computational modeling for additive manufacturing has proven to be a powerful tool to understand the physical mechanisms, predict fabrication quality, and guide design and optimization. Varieties of models have been developed with different assumptions and
Behrang H. Hamadani, Jonathan E. Seppala, Clarence J. Zarobila
Additive manufacturing methods based on photopolymerization offer a great potential for fabrication of high quality, highly transparent optical components. One appropriate use of these technologies is related to fabrication of parts that can be used in
Thomas D. Hedberg Jr., Moneer Helu, Sylvere Krima, Allison Barnard Feeney
The purpose of this recommendations report is to provide practical how-to guidance for ensuring traceability and trustworthiness of manufacturing-related data. The recommendations contained herein address both subtractive and additive manufacturing
This study investigates the processing-structure-property relationships of Inconel 718 manufactured by laser powder bed fusion. Three di erent build conditions were selected for the Inconel 718 specimens: 0 build orientation and 38 J/mm3, 0 build