Skip to main content
U.S. flag

An official website of the United States government

Dot gov

Official websites use .gov
A .gov website belongs to an official government organization in the United States.

Https

Secure .gov websites use HTTPS
A lock ( ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.

Gaining Efficiencies through Process Improvement and Staff Training

About

Founded in the early 1990’s, Allenfarm Fence Company is a family owned and operated commercial and residential fence company. Allenfarm Fence manufactures custom built steel and iron fences, custom wood fence panels and gates, and vinyl fabricated fence products. They employ 30 people in their Hermon, Maine facility.

The Challenge

Allenfarm Fence recognized the need to eliminate waste in their processes in order to grow their business.  Senior Management became interested in Lean training and focused Kaizen improvements, but lacked the internal expertise to lead these changes within their organization.  They reached out to Maine MEP, part of the MEP National Network™, for assistance. To ensure employee engagement company-wide, management wanted to engage their workforce in Kaizen in both shop floor and front office processes.
It has been such a privilege and tremendous opportunity to be able to partner with Jim Fay and the fine folks at Maine MEP. Jim and the team have the winning combination of in-depth expertise in lean methodologies coupled with an effective ability to teach and facilitate the application of these principles. Jim’s extensive management experience shined through as he so effectively guided our cross functional teams through the challenges of focused Kaizen events.  Jim and the Maine MEP team are sincere in their interest in our success including going above and beyond to connect us with other resources as well as proactively reaching out to share insights and knowledge as we navigated our way through the twists and turns of the recent COVID-19 pandemic. We are truly thankful to have such a strong relationship with the exceptional people of Maine MEP.
— Brent West, Jr., CEO

MEP's Role

Maine MEP facilitated Principles of Lean Manufacturing Workshops for all Allenfarm Fence Company’s employees.  This awareness training enabled the Allenfarm Fence team to identify wastes in their wood fabrication shop and order processing system, which were addressed through focused Kaizen improvements in each area. Additionally, assistance with a 5S implementation in the Wood Fabrication Shop, provided the team with the skill set required to implement 5S in other parts of the fabrication shop and warehouse.  

 

Maine MEP also worked with a cross-departmental team on a Kaizen focused on improvements to their order processing system.  Countermeasures implemented as a result of this Kaizen include mistake proofing, visual systems, and the elimination of redundant entry and checks in their order processing system.  The combination of shop floor and front office improvements have resulted in shorter response time to their customers.

Created July 29, 2020