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Manufacturing

Projects/Programs

Keyword

Organizational Unit

Point-of-Care Pharmaceutical Manufacturing & Precision Medicine

Ongoing

We are employing quality by design (QbD) and risk assessment (cause-and-effect) approaches to investigate production technologies ( e.g., drop on demand or inkjet printing platforms) and appropriate analytical control strategies for point-of-care manufacture of narrow therapeutic index drugs

Materials Extrusion Additive Manufacturing

Polymer Advanced Manufacturing and Rheology

Ongoing

We are measuring the fundamental processes and material parameters that are critical to understanding and furthering polymers-based AM. These efforts will aid the AM ecosystem through better online monitoring capabilities and developing strategies for materials optimization. In situ measurements of

Precursor Material Qualification

Completed

To develop, utilize, and analyze methods of characterizing the precursor materials in additive manufacturing in both virgin and recycled states with the goal of advancing measurement science to benefit the AM community. The components of principal interest will include the rheological, size

Product Definitions for Smart Manufacturing

Completed

The Product Definitions for Smart Manufacturing project will deliver methods, protocols, and tools for developing, conformance testing, increasing user-awareness, and industrial adoption of product definition standards necessary for the digital transformation of manufacturing enterprises. Smart

Product Digital Information Visualization and Exploration

Completed

Objective - To deliver standards, methods, and tools that improve the usability and maintainability of product lifecycle data for (i) engineering design-focused analytics and (ii) advanced visualization modalities that leverage spatial computing technologies. What is the new technical idea? The

Product Lifecycle Data Exploration and Visualization

Ongoing

With the continuing emergence of low-cost, lightweight, and powerful hardware at the edge, opportunities grow for advancing methods, standards, and software tools for data exploration and visualization in smart manufacturing systems. Small and medium-sized enterprises have limited resources to

Prognostics and Health Management for Reliable Operations in Smart Manufacturing (PHM4SM)

Completed

Smart manufacturing processes are becoming more complex, with increased integration of IIoT technologies, greater process reconfigurability to support product customization, and demands for higher precision. Maintaining these smart manufacturing systems through prognostics and health management has

Prognostics, Health Management, and Control (PHMC)

Ongoing

Objective: Deliver methods, protocols, and tools for robust sensing, diagnostics, prognostics, and control that enable manufacturers to respond to planned (e.g., scheduled change-overs, new productivity targets) and un-planned (e.g., faults, failures) performance changes thereby enhancing the

Properties of Sustainable Fresh Concrete Project

Completed

Objective - Provide the industry with measurement science tools to predict whether a concrete can be pumped, with SRMs (Standard Reference Materials) to calibrate concrete rheometers and with tools for quality control in the field. What is the new technical idea? Fresh concrete is intended a

Qualification for Additive Manufacturing Materials, Processes, and Parts

Completed

Objective: Develop test methods and protocols, provide reference data, and establish requirements to reduce the cost and time to qualify AM materials, processes, and parts. Technical Idea: Qualification of AM materials, processes, and parts is critical to enabling the AM industry to crack into the

Qualification for AM Feedstocks, Machines and Processes

Completed

Objective - To develop, utilize, and analyze test methods and protocols for characterizing the feedstocks, machines, and processes in metal-based additive manufacturing to enable optimum usage and to reduce the cost and time needed for qualification. What is the Technical Idea? Qualification of AM

Real-Time Monitoring and Control of Additive Manufacturing Processes

Completed

Objective: Develop process metrology, in-process sensing methods, and real-time process control approaches to maximize part quality and production throughput in Additive Manufacturing (AM). Technical Idea: Additively manufactured metal parts can have many quality issues, such as undesired pores or

Reliable, High Performance Industrial Wireless Systems: Wi-Fi and TSN

Ongoing

Through collaboration with industry and academia, we will continue to develop model architectures for high-priority industrial use cases that include mobile robotic and collaborative platforms. We will continue to select use cases based on industry input and our independent research. In this project

Reliable, High Performance Wireless Systems for Factory Automation

Completed

With the emergence of the Industrial Internet of Things (IIoT), Smart Manufacturing Systems provide a vision of future manufacturing that incorporate highly dynamic physical systems, robust and responsive communications systems, and computing paradigms to maximize efficiency, enable mobility

Repair Materials Project

Completed

Objective - Develop the measurement science tools (metrologies, standards, and guidance documents) for quantitatively evaluating the critical material properties and ensuring the desired field performance of repair materials for our nation's concrete infrastructure. What is the new technical idea

The concept of interoperability in the context of a robotic part loading and unloading example. Here, a generic bridge was developed between the ROS-Industrial and MTConnect standards

Robotic Systems Interoperability and Integration

Completed

Objective: Enable manufacturers to quickly and easily put together robotic assembly systems with human-like capabilities using interoperable components, by delivering an analysis, information model, protocol, reference implementation, test methods, and tools. Technical Idea: Making it easier for

Robotic Systems for Smart Manufacturing Program

Completed

Due to their inherent flexibility and reusability, robotic systems are an essential tool in strengthening U. S. manufacturing competitiveness by enabling dramatically greater responsiveness and innovation. To attain these gains, robotic systems need to be highly-capable, perceptive, dexterous, and

Service-Oriented Architectures for Smart Manufacturing Project

Ongoing

Objective: Improve the performance of smart manufacturing systems by developing standards, reference models, and software tools that enable the application of service-based integration technologies to smart manufacturing systems. Technical Idea: Manufacturers are increasingly using the inherent

Cross section of a SAC solder joint in a BGA, with sketches of potential micro specimens

Small Scale Mechanical Testing

Ongoing

Knowledge of a material’s mechanical properties is key to designing safe and reliable structural components for applications ranging in size from medical implants to large civil engineering structures. Traditionally, a material’s mechanical properties are measured by performing mechanical tests on

A high-tech city with smart devices around crowds of people

Smart Infrastructure and Manufacturing

Ongoing

The U.S. economy relies on communications-enabled infrastructure and manufacturing for its fundamental operations as a society. The Internet of Things drives how we work, play, and live. From smart manufacturing systems to smart grid, intelligent vehicles, thriving communities, smart homes, and

Smart Manufacturing Operations Planning and Control Program

Completed

The Smart Manufacturing Operations Planning and Control Program will enhance U.S. innovation and industrial competitiveness by facilitating the adoption of smart manufacturing systems (fully-integrated, collaborative manufacturing systems that respond in real time to meet changing demands and

Smart Manufacturing Systems Design and Analysis Program

Ongoing

Smart Manufacturing has the potential to fundamentally change how products are designed, manufactured, supplied, used, remanufactured and eventually retired. Current smart manufacturing implementations are mostly at the plant level, and use information technology, sensor networks, computerized

Standards Development to Ensure Reliable Breath Analysis in the Field

Ongoing

Numerous volatile organic compounds (VOCs) have been identified in human breath. These compounds can be produced by the body or by organisms in the body (e.g., bacteria or viruses) and provide a non-invasive window into human health. Inexpensive point-of-care devices are being developed to diagnose

Images depicting an advanced analysis of HR-EBSD data

Strain Measurement for Semiconductor Devices and Packages

Ongoing

Strain is a critical parameter that influences both electrical and mechanical failures of devices, however, measuring strain in complex 3D geometries and vanishingly small feature sizes remains a challenge for manufacturers. Data provided by strain measurements can be used to validate computational

Structural Metrology of Advanced Manufacturing Processes

Ongoing

Understanding material structures in advanced manufacturing is crucial because it enables precise control over material properties, leading to improved performance, efficiency, and cost-effectiveness in production processes. However, this understanding poses many challenges, such as the

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