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Search Publications by: Jake Benzing (Fed)

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Displaying 1 - 25 of 94

Residual stress-assisted static globularization in electron beam powder bed fusion Ti-6Al-4V from powder recovery and hot isostatic pressing

June 10, 2025
Author(s)
Nicholas Derimow, Thomas Berfield, Keenan Hanson, Jake Benzing, Nikolas Hrabe
The residual stresses from controlled powder recovery blasting on electron beam powder bed fusion (PBF-EB) Ti-6Al-4V were investigated via hole drilling, profilometry, and microscopy. After hot isostatic pressing, the near-surface lamellar the near-surface

Atomic layer deposition of Al2O3 to Ti-6Al-4V feedstock improves oxidation resistance and tensile strength in additively manufactured parts

April 30, 2025
Author(s)
Nicholas Derimow, Joseph Gauspohl, Alec Saville, Jake Benzing, Elisabeth Mansfield, Christopher Gump, Nikolas Hrabe
With the ever-increasing research and development into additive manufacturing (AM) via laser powder bed fusion (PBF-L) of Ti-6Al-4V alloy, there has been numerous efforts to introduce different coatings onto the metal powder feedstock in order to achieve

Precipitation hardening of laser powder bed fusion Ti-6Al-4V

November 20, 2024
Author(s)
Nicholas Derimow, Jake Benzing, Jacob Garcia, Zachary Levin, Ping Lu, Newell Moser, Chad Beamer, Frank DelRio, Nikolas Hrabe
The laser powder bed fusion (PBF-L) additive manufacturing (AM) community has dedicated significant efforts into process optimization and control for defect-free Ti-6Al-4V. As defects become less of an issue for PBF-L Ti-6Al-4V, the processing-structure

Microstructure and mechanical properties of laser powder bed fusion Ti-6Al-4V after HIP treatments with varied temperatures and cooling rates

October 22, 2024
Author(s)
Nicholas Derimow, Jake Benzing, Howard Joress, Austin McDannald, Ping Lu, Frank DelRio, Newell Moser, Matthew Connolly, Alec Saville, Orion Kafka, Chad Beamer, Ryan Fishel, Chris Hadley, Nikolas Hrabe
This work investigated non-standard HIP cycles for PBF-L Ti-6Al-4V and characterized microstructure and tensile properties to compare between material that originated from the same build. For 920 °C, faster cooling rates (100 °C/min, 2000 °C/min) were

Mechanical Metallurgy on Columbia Gas X100 Experimental Pipe

August 28, 2024
Author(s)
Dash Weeks, Ryan White, Jake Benzing, Enrico Lucon, Nicholas Derimow, Ashley Kroon, Robert Smith
This study evaluates the material properties of an X100 pipeline steel extracted from an experimental transmission pipeline section placed into service in the 1960s. The purpose is to compare these properties with current X100 steel standards

Microstructural effects on the rotating bending fatigue behavior of Ti-6Al-4V produced via laser powder bed fusion with novel heat treatments

April 30, 2024
Author(s)
Nicholas Derimow, Jake Benzing, David Newton, Chad Beamer, Ping Lu, Frank DelRio, Newell Moser, Orion Kafka, Ryan Fishel, Lucas Koepke, Chris Hadley, Nik Hrabe
The rotating bending fatigue (RBF) behavior (fully reversed, R = -1) of additively manufactured (AM) Ti-6Al-4V alloy produced via laser powder bed fusion (PBF-L) was investigated with respect to different microstructures achieved through novel heat

Investigation of melt pool dynamics and solidification microstructures of laser melted Ti-6Al-4V powder using X-ray synchrotron imaging

April 10, 2024
Author(s)
Nicholas Derimow, Madelyn Madrigal-Camacho, Orion Kafka, Jake Benzing, Edward Garboczi, Samuel J. Clark, Suveen Mathaudhu, Nik Hrabe
Titanium alloy (Ti-6Al-4V) is widely used in additive manufacturing (AM) industry. However, as laser powder-bed fusion (PBF-L) additive manufacturing (AM) advances towards reliable production of titanium parts, a thorough understanding of the process

Evidence for contributions of lack-of-fusion defects and dislocations to acoustic nonlinearity and loss in additively manufactured aluminum

February 2, 2024
Author(s)
Ward L. Johnson, Paul R. Heyliger, Jake Benzing, Orion Kafka, Newell Moser, Derek Harris, Jeremy Iten, Nik Hrabe
Resonant acoustic nonlinearity and loss have previously been found to be correlated with porosity in additively manufactured (AM) commercially pure aluminum and stainless steel, and this effect offers a potential basis for rapid nondestructive

AM Bench 2022 Macroscale Tensile Challenge at Different Orientations (CHAL-AMB2022-04-MaTTO) and Summary of Predictions

January 16, 2024
Author(s)
Newell Moser, Jake Benzing, Orion Kafka, Jordan Weaver, Nicholas Derimow, Ross Rentz, Nik Hrabe
The additive manufacturing benchmarking challenge described in this work was aimed at the prediction of average stress–strain properties for tensile specimens that were excised from blocks of non-heat-treated IN625 manufactured by laser powder bed fusion

Enhanced strength of additively manufactured Inconel 718 by means of a simplified heat treatment strategy

October 27, 2023
Author(s)
Jake Benzing, Nicholas Derimow, Orion Kafka, Nik Hrabe, Philipp Schumacher, Don Godfrey, Chad Beamer, Priya Pathare, Jay Carroll, Ping Lu, Isaiah Trujillo, Frank DelRio
This study simplified the heat treatment route and reduced the post-processing burden for laser powder bed fusion IN718 (a nickel-based superalloy). The tailored route retained advantageous microstructures and improved tensile strength when compared to the

Evaluation of 3D Curvature and Lead Stress of Transvenous Right Ventricular Leads: The Human Use Conditions Study (HUCS)

September 9, 2023
Author(s)
Jonathan Piccini, Tim Quinn, Lucas Koepke, James Dawson, Nicki Mara, Jason Santelli, Diane Muff, Jordan Savela, Alex Felber, Michael Friedrich, Jens Rump, Felix Tschentscher, Jake Benzing, Charles Swerdlow
Transvenous leads of cardiac implanted electronic device (CIED) systems are meant to last the life of the patient, but they are at risk for conductor fatigue fracture from applied alternating stress. This stress depends on lead design and use conditions

Effects of as-built surface with varying number of contour passes on high-cycle fatigue behavior of additively manufactured nickel alloy 718

August 5, 2023
Author(s)
Orion Kafka, Jake Benzing, Nicholas Derimow, Philipp Schumacher, Lucas Koepke, Chad Beamer, Donald Godfrey, Nik Hrabe
High cycle fatigue life of laser-powder bed fusion (L-PBF) parts depends on several factors; as-built surfaces, when present, are a particular concern. This work measures as-built L-PBF surfaces with X-ray computed tomography, and uses rotating beam

Nondestructive quantification of single crystal elasticity for additively manufactured SB-CoNi-10C, IN625, and Ti64

February 2, 2023
Author(s)
Jeff Rossin, Patrick Leser, Jake Benzing, Chris Torbet, Peter Dillon, Stephen Smith, Samantha Daly, Tresa Pollock
Resonant ultrasound spectroscopy (RUS) is capable of determining the single crystal elastic constants from polycrystalline specimens with known crystallographic texture. However, the calculated single crystal elastic constants vary with the measured
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