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Search Publications by: Jake Benzing (Fed)

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Displaying 1 - 25 of 43

Investigation of melt pool dynamics and solidification microstructures of laser melted Ti-6Al-4V powder using X-ray synchrotron imaging

April 10, 2024
Author(s)
Nicholas Derimow, Madelyn Madrigal-Camacho, Orion Kafka, Jake Benzing, Edward Garboczi, Samuel J. Clark, Suveen Mathaudhu, Nik Hrabe
Titanium alloy (Ti-6Al-4V) is widely used in additive manufacturing (AM) industry. However, as laser powder-bed fusion (PBF-L) additive manufacturing (AM) advances towards reliable production of titanium parts, a thorough understanding of the process

Evidence for contributions of lack-of-fusion defects and dislocations to acoustic nonlinearity and loss in additively manufactured aluminum

February 2, 2024
Author(s)
Ward L. Johnson, Paul R. Heyliger, Jake Benzing, Orion Kafka, Newell Moser, Derek Harris, Jeremy Iten, Nik Hrabe
Resonant acoustic nonlinearity and loss have previously been found to be correlated with porosity in additively manufactured (AM) commercially pure aluminum and stainless steel, and this effect offers a potential basis for rapid nondestructive

AM Bench 2022 Macroscale Tensile Challenge at Different Orientations (CHAL-AMB2022-04-MaTTO) and Summary of Predictions

January 16, 2024
Author(s)
Newell Moser, Jake Benzing, Orion Kafka, Jordan Weaver, Nicholas Derimow, Ross Rentz, Nik Hrabe
The additive manufacturing benchmarking challenge described in this work was aimed at the prediction of average stress–strain properties for tensile specimens that were excised from blocks of non-heat-treated IN625 manufactured by laser powder bed fusion

Enhanced strength of additively manufactured Inconel 718 by means of a simplified heat treatment strategy

October 27, 2023
Author(s)
Jake Benzing, Nicholas Derimow, Orion Kafka, Nik Hrabe, Philipp Schumacher, Don Godfrey, Chad Beamer, Priya Pathare, Jay Carroll, Ping Lu, Isaiah Trujillo, Frank DelRio
This study simplified the heat treatment route and reduced the post-processing burden for laser powder bed fusion IN718 (a nickel-based superalloy). The tailored route retained advantageous microstructures and improved tensile strength when compared to the

Evaluation of 3D Curvature and Lead Stress of Transvenous Right Ventricular Leads: The Human Use Conditions Study (HUCS)

September 9, 2023
Author(s)
Jonathan Piccini, Tim Quinn, Lucas Koepke, James Dawson, Nicki Mara, Jason Santelli, Diane Muff, Jordan Savela, Alex Felber, Michael Friedrich, Jens Rump, Felix Tschentscher, Jake Benzing, Charles Swerdlow
Transvenous leads of cardiac implanted electronic device (CIED) systems are meant to last the life of the patient, but they are at risk for conductor fatigue fracture from applied alternating stress. This stress depends on lead design and use conditions

Effects of as-built surface with varying number of contour passes on high-cycle fatigue behavior of additively manufactured nickel alloy 718

August 5, 2023
Author(s)
Orion Kafka, Jake Benzing, Nicholas Derimow, Philipp Schumacher, Lucas Koepke, Chad Beamer, Donald Godfrey, Nik Hrabe
High cycle fatigue life of laser-powder bed fusion (L-PBF) parts depends on several factors; as-built surfaces, when present, are a particular concern. This work measures as-built L-PBF surfaces with X-ray computed tomography, and uses rotating beam

Nondestructive quantification of single crystal elasticity for additively manufactured SB-CoNi-10C, IN625, and Ti64

February 2, 2023
Author(s)
Jeff Rossin, Patrick Leser, Jake Benzing, Chris Torbet, Peter Dillon, Stephen Smith, Samantha Daly, Tresa Pollock
Resonant ultrasound spectroscopy (RUS) is capable of determining the single crystal elastic constants from polycrystalline specimens with known crystallographic texture. However, the calculated single crystal elastic constants vary with the measured

Reconstruction of Parent Microstructures in TRIP Titanium Alloys

December 28, 2022
Author(s)
Alec Saville, Ben Ellyson, Jake Benzing, Amy Clarke
The metastable β-Ti titanium alloy Ti-10V-2Fe-3Al (wt%) exhibits transformation induced plasticity (TRIP) (or the transformation of the parent β phase to product martensite) and desirable work hardening characteristics. However, the majority of the parent

Effects of local processing parameters on microstructure, texture, and mechanical properties of electron beam powder bed fusion manufactured Ti-6Al-4V

August 27, 2022
Author(s)
Edwin Schwalbach, Jake Benzing, Vikas Sinha, Todd Butler, Adam Pilchak, Kevin Chaput, Norman Schehl, Reji John, Nik Hrabe
Electron beam powder bed fusion scan strategies for parts or part groupings of various sizes and scan line lengths have been found to inadvertently lead to significant variations in crystallographic texture and mechanical properties for Ti–6Al–4V. This

Fracture Toughness Tests at 77 K and 4 K on 316L Stainless Steel Welded Plates

July 29, 2022
Author(s)
Jake Benzing, Nicholas Derimow, Enrico Lucon, Dash Weeks
In the framework of a collaborative project between ASME, NASA, and NIST, quasi-static fracture toughness tests have been performed at liquid nitrogen temperature (77 K, or -196 °C) and liquid helium temperature (4 K, or -269 °C) on weld specimens

Tensile Tests at 77 K and 4 K on 316L Stainless Steel Welded Plates

July 19, 2022
Author(s)
Dash Weeks, Nicholas Derimow, Jake Benzing
Based on the collaborative framework established between ASME, NASA, and NIST, quasi-static tensile tests were performed in liquid nitrogen (77 K) and liquid helium (4 K) on tensile specimens extracted from the centers of four welded 316L stainless steel

Schmid Factor Crack Propagation and Tracking Crystallographic Texture Markers of Microstructural Condition in Direct Energy Deposition Additive Manufacturing of Ti-6Al-4V

July 6, 2022
Author(s)
Alec Saville, Jake Benzing, Sven Vogel, Jessica Buckner, Collin Donohoue, Andrew Kustas, Adam Abel Creuziger, Kester Clarke, Amy Clarke
Metallic additive manufacturing (AM) provides a customizable and tailorable manufacturing process for new engineering designs and technologies. The greatest challenge currently facing metallic AM is maintaining control of microstructural evolution during

Assessment of intra-build variations in tensile strength in electron beam powder-bed fusion Ti-6Al-4V part 1: Effects of build height

June 2, 2022
Author(s)
Nicholas Derimow, Alejandro Romero, Aldo Rubio, Cesar Terrazas, Newell Moser, Orion Kafka, Jake Benzing, Francisco Medina, Ryan Wicker, Nik Hrabe
In this work, rectangular blocks of electron beam powder-bed fusion (PBF-EB) additively manufactured (AM) Ti-6Al-4V were built, such that a total of 68 mini-tensile test coupons could be extracted for mechanical testing over a range of build height and

Assessment of intra-build variations in tensile strength in electron beam powder-bed fusion Ti-6Al-4V part 2: Effects of powder mixing

May 31, 2022
Author(s)
Nicholas Derimow, Jake Benzing, Orion Kafka, Newell Moser, Priya Pathare, Michael Walker, Frank DelRio, Nik Hrabe
In Part 2 of this paper series, high-throughput tensile testing and characterization of porosity, microstructure, and oxygen content was carried out on Ti-6Al-4V samples that were fabricated via electron beam powder-bed fusion (PBF-EB) to test our

In situ absorption synchrotron measurements, predictive modeling, microstructural analysis, and scanning probe measurements of laser melted Ti-6Al-4V single tracks for additive manufacturing applications

December 29, 2021
Author(s)
Nicholas Derimow, Edwin Schwalbach, Jake Benzing, Jason Killgore, Aly Artusio-Glimpse, Nik Hrabe, Brian Simonds
In this work, the fundamental processing-structure-property (PSP) relationships that govern laser-based additive manufacturing were investigated with the Ti-6Al-4V alloy. X-ray synchrotron imaging carried out in conjunction with in-situ integrating sphere

Instrumented Charpy Tests at 77 K on 316L Stainless Steel Welded Plates

December 20, 2021
Author(s)
Enrico Lucon, Jake Benzing
In the framework of a collaborative project between ASME, NASA, and NIST, instrumented Charpy tests have been performed at liquid nitrogen temperature (77 K, or 196 °C) on specimens extracted from the center of four 316L welded stainless steel plates, each

Evaluation of a Modified Void Descriptor Function to Uniquely Characterize Pore Networks and Predict Fracture Location in Additively Manufactured Metals

November 15, 2021
Author(s)
Dillon Watring, Jake Benzing, Orion Kafka, Li-Anne Liew, Newell Moser, John Erickson, Nik Hrabe, Ashley Spear
Variations in additive manufacturing (AM) processing parameters can lead to variations in porosity, making it challenging to predict pore- or void-sensitive mechanical response in AM metals. A recently developed pore metric, the void descriptor function