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This paper presents open systems architecture-based software design for an online spindle health monitoring system. The software is implemented using the graphical programming language of LabVIEW, and presents the spindle health status in two types of
Smart Machining Systems improve manufacturing efficiency using optimization based on process models. Cutting force models developed from a narrow set of empirical data provide insight into the physical properties of cutting, but the extreme physical
One of the best approaches for maintaining uniform temperature across a machine tool structure thus minimizing thermal deformations is removing the heat at the heat sources. This study evaluates the effectiveness of using inexpensive Personal Air
Micro-Electro-Discharge Machining (micro-EDM) is gaining in popularity within the micro- and meso-scale machining community. The process is very well suited to machining small, intricate features in any type of conductive material because material removal
Bradley N. Damazo, M A. Donmez, Michael L. McGlauflin, J B. Werkmeister, Johannes A. Soons, S C. Bryant, Alex Slocum
With the increased prevalence of meso-scaled products and feature sizes, new tools are needed to bridge the gap between fabrication processes tailored for micrometer and millimeter sized features [1-4]. Compared to its traditional counterpart, a small
This paper presents an analysis of part fabrication errors (part dimension and form deviations) in closed-loop machining systems. Modeling methods are used to situate error components in the context of other error components to clarify the effects of error
We present accurate measurements near 157 nm of the absolute index of refraction, the index dispersion, and the temperature dependence of the index, for the cubic-symmetry, ultraviolet optical materials CaF 2, SrF 2, BaF 2, and LiF. Accurate values of
P V. Bayly, Johannes A. Soons, Tony L. Schmitz, Brian S. Dutterer
This paper presents experimental and simulated results for surface location errors in milling. These errors occur due to the inherent flexibility in the workpiece/tool/spindle/machine system and are determined by the instantaneous tool deflection as it
The Hilbert-Huang Transform (HHT) is a relatively new entrant into the field of time-frequency analysis. Despite its youthfulness, HHT is quickly growing in acceptance as an every-increasing volume of successful applications becomes known. One key to this
Herbert T. Bandy, M A. Donmez, David E. Gilsinn, Michael Kennedy, Kenneth W. Yee, Alice V. Ling, Neil D. Wilkin
This report describes principles and methodology for compensating geometric errors of machined parts due to machining processes. The error tendencies are identified by on-machine inspection of the part before the finish cut. Tool path adjustments
This report describes the porting of a manufacturing quality control system from PC-type computers operating on Microsoft DOS, Microsoft Windows 95, and IBM QS/2, to updated PCs operating on Microsoft Windows NT. The changes included adapting the control
Machine tools generate significant vibration levels during operation due to the dynamic nature of the machine and cutting process. With appropriate vibration signal analysis, one can learn a great deal about machine health. In this paper, the utility of a
Bradley N. Damazo, M Stephens, Johannes A. Soons, M A. Donmez
Electric Power Research Institute (EPRI) research and testing, conducted over many years, has indicated that variations in electric power quality can negatively impact end-use equipment. This research and testing has helped to form the theory that the
Economic competition in the manufacturing industry is generating demand for more advanced diagnostic and prognostic capabilities in machine tools. While machine tool builders have offered systems for both machine and process monitoring for years, there is
NIST has embarked upon a research effort to advance the capabilities and promote the continued growth of condition-based maintenance (CBM) technologies for the discrete-parts manufacturing industry. This research is focused on providing an alternative to
The machine tool industry is moving toward using linear motors for both conventional and high speed machine tools due to many advantages: low maintenance, faster assembly times (compared with the more conventional ball screw drives), and improvements in
Tommy Chang, Tsai Hong Hong, Steven Legowik, Marilyn N. Abrams
Obstacle detection and mapping are essential for unmanned autonomous driving. This paper describes both the sensors and the supporting software used in our system for driving autonomously on cross-country roads. The Ladar Range Imaging Camera (EBK) is used
A calibration procedure for on-machine probing is developed. This is necessary if the machine is used as a coordinate measuring machine to measure the absolute part dimensions. This is most crucial in turning machines where the turret is unable to go below
This paper proposes that development of formalized standards for the rapid prototyping (RP) industry will help enable the continued growth and further advancement of RP technologies. Appropriate standards can provide common methods for measuring the
Bradley N. Damazo, Matthew A. Davies, Brian S. Dutterer, Michael Kennedy
The importance of micro-milling grows as the demand for smaller parts within the medical, telecommunications, and aerospace industries increase. Unlike conventional milling, there are no reference materials (such as Machining Data Handbook for conventional
This paper describes the measurement and analysis of the quasi-static errors of a prototype hexapod milling machine located at the National Institute of Standards and Technology (NIST). Emphasis is placed on a) identification of the most important
Richard L. Rhorer, Kevin K. Jurrens, Bradley N. Damazo
A method of fabricating and measuring simple part shapes to evaluate the performance of Rapid Prototyping (RP) systems is proposed in this report. These test shapes would include cylinders, rectangular bricks, cones, and other basic shapes. We propose a
This document is a transceiption of an audio recording of presentations and discussions from the third NIST workshop on the development of machine tool performance models and data repository. It includes a series of presentations by NIST staff as well as
This document is a transceiption of an audio recording of presentations and discussions from the second NIST workshop on the development of machine tool performance models and data repository. It includes a series of presentations by NIST staff as well as