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Optical Temperature Sensor

Patent Number: 9,726,553

Abstract

A thermometer includes a substrate; an optical resonator disposed on the substrate and including an optical resonance,   the optical resonator being configured to receive a resonant frequency corresponding to the optical resonance; and a waveguide disposed on the substrate proximate to the optical resonator to receive input light, to communicate the resonant frequency to the optical resonator, and to transmit output light; wherein an aperture is interposed between the substrate and the optical resonator, the substrate and the waveguide, or a combination comprising at least one of the foregoing, and the thermometer is configured to change the optical resonance in response to a change in temperature of the optical resonator.

NEW ENABLING TECHNOLOGY

Superior modern temperature sensors rely on a resistance measurement of a loose, suspended bundle of platinum wires that is sensitive to humidity and vulnerable to strain induced by mechanical shock. That results in a drift in resistance that requires frequent, time-consuming and costly recalibration of the instrument to ensure peak performance. State-of-the-art standard platinum resistance thermometers (SPRTs) are also typically expensive and require extremely careful handling.

The photonic temperature sensor relies on ultra-sensitive, frequency-based measurements of the effect of heat on the dimensions and predominant thermo-optic properties of the photonic resonator. It is ultra-small, a few tens of micrometers in length and only a fraction of a micrometer in thickness, on-chip integrated and optical fiber-coupled. The new thermometer has the potential to deliver the precision of an SPRT  , but is potentially more robust with regards to mechanical shock and environmental variations. 

The packaging is dictated by applications. It can vary from a distributed sensor/chip network for environmental and/or building structure monitoring to an assembly comparable to the footprint of an SPRT for the dissemination of the International Temperature Scale of 1990. 

The optical resonator and waveguide can be made independently from the same or different material as the substrate. Possibilities include sapphire, silicon, silica, silicon nitride, aluminum nitride or a combination thereof. The material for forming the optical resonator can be selected based on a resonant wavelength for the optical resonator, e.g., silicon for devices with a resonant frequency in a near infrared region (i.e., up to 2 µm wavelength), silicon nitride or aluminum nitride for a visible wavelength, sapphire for a terahertz wavelength, and the like.

Photonic thermometer packages
Close-ups of two "packaged" photonic thermometers, each with its ponytail of optical fibers. A droplet of hardened, transparent epoxy (center) connects a fiber optic array (top) to a photonic chip containing two temperature-sensing devices (bottom). The thermometer package depicted on the right is having its epoxy cured with ultraviolet light. The chips' surfaces are each about 9 mm x 7 mm.
Credit: NIST

PRECISION MEASUREMENT AT LOW SIZE AND COST

Photonic sensor technology is an ultra-sensitive but low-cost, lightweight, portable and electromagnetic-interference-resistant solution that can be deployed in a wide variety of settings ranging from controlled laboratory conditions to variable environments.  

Features

  • Compact, robust and scalable
  • Can be fabricated in large quantities
  • Deployable in harsh environments
  • Fast response time
  • Immune to RF interference
  • Can constitute distributed sensor network
  • Can be embedded
  • CMOS technology compatible
  • Small thermal mass that does not rely upon voltage measurement
  • Does not require frequent, expensive, time-consuming recalibration

Applications/Industries

  • Advanced manufacturing
  • Industrial process control
  • Semiconductor industry
  • Health, medicine and pharmaceutical 
  • Biotechnology
  • Food and beverage quality traceability 
  • Earth climate and weather forecast
  • Armed services  

Market

Photonic sensors are readily deployable in a range of conditions from controlled laboratory settings to noisy factory floors to the variable environment of a residential setting. 

Created July 22, 2020, Updated February 11, 2021