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As a foundation of digital transformation, digital twins are critical for achieving smart manufacturing. Recent technology advancements, such as smart sensors, Internet of Things (IoT), cloud computing, machine learning, and artificial intelligence (AI)
David Deisenroth, Sergey Mekhontsev, Jordan Weaver, Samantha Webster
The laser power density distribution (PDD) applied to a material is a predominant process parameter that directly affects the properties of parts that are built with metal additive manufacturing (AM). Despite its prevalent effect on melting (especially
Kamyar Raoufi, Karl Haapala, John Sutherland, Fu Zhao, Andres Clarens, Jeremy Rickli, Zhaoyan Fan, Haihong Huang, Yue Wang, WoJae Lee, Nehika Mathur, Matthew Triebe, Sai Srinivas Desabathina
Advanced manufacturing is challenging engineering perceptions of how to innovate and compete. The need for manufacturers to rapidly respond to changing requirements and demands; obtain, store, and interpret large volumes of data and information; and
Nowell Stoddard, Lisa Paterson, Mark Schaffer, Tom Etheridge, Nehika Mathur, KC Morris, Lise Laurin, Amos Ncube
This perspective paper addresses the importance of responsible end of life (EOL) management of integrated circuits (ICs or chips), with a particular focus on the possibility of IC reuse as an avenue to address the high impacts of chip manufacturing and the
Melanie Despeisse, Bjorn Johansson, KC Morris, Kelsea Schumacher, Laura Espinal
Advanced manufacturing research for sustainable battery life cycles is of utmost importance to reach net zero carbon emissions (European Commission, 2023b) as well as several of the United Nations Sustainable Development Goals (UNSDGs), for example: 30%
Abheek Chatterjee, Nehika Mathur, Daniel Figola, Matthew Triebe, Buddhika Hapuwatte, Ashley Hartwell, Katherine Morris
A Circular Economy (CE) aims to reduce natural resource consumption, waste generation, and related detrimental environmental, social, and economic impacts by retaining valuable materials in the economy as long as possible. This research focuses on the
Alec Saville, Jake Benzing, S. Lee Semiatin, Nicholas Derimow, Nik Hrabe
Post-build hot isostatic pressing (HIP) is a widely used method to close as-built defects (gas or lack-of-fusion porosity) in additively manufactured (AM) metal parts. Pore closure during this process often creates clusters of equiaxed grains, in contrast
A new in-situ laser calibration method for multi-laser powder bed fusion (L-PBF) systems has been developed to address the prevalent challenges of part quality at the stitched regions due to misalignments of different lasers. In the proposed method
M. Wahidur Rahman, Gregory W. Vogl, Xiaodong Jia, Yongzhi Qu
The chemical mechanical planarization (CMP) process is a complex and critical operation in the semiconductor manufacturing industry, involving a wide variety of process parameters. As a universally employed technique in semiconductor fabrication, it has
Leandro Buss Becker, Anthony Downs, Craig I. Schlenoff, Justin Albrecht, Zeid Kootbally, Angelo Ferrando, Rafael Cardoso, Michael Fisher
The ''Agile Robotics for Industrial Automation Competition'' (ARIAC) is an international robotic competition carried out in a simulated factory floor. ARIAC's competitors must perform assembly and kitting tasks by means of controlling four AGVs, one floor
Thomas Thurman, Asa Trainer, Allison Barnard Feeney, Rosemary Astheimer, Martin Hardwick, Mikael Hedlind
In the model-based enterprise (MBE) paradigm, enterprises are fueled by the digital thread, an authoritative, integrated information flow that connects all phases of the product life cycle. The digital thread enables use of data-driven processes to build
Christopher Evans, Jesse Redford, Jason Fox, Jordan Weaver
In Laser Powder Bed Fusion (LBPF) for metal additive manufacturing, a combination of feedstock and processing parameters such as laser power and scan velocity, combined with part geometry can result in overheating and formation of localized anomalous melt
Abheek Chatterjee, Oren Minsk, Buddhika Hapuwatte, Matthew Triebe, Daniel Kietzer, Sushma Kittali-Weidner, Katherine Morris, Nehika Mathur
Circular economy (CE) aims to reduce natural resource consumption, waste generation, and related detrimental environmental, social, and economic impacts by keeping valuable materials circulating in the economy. Industrial Symbiosis (IS) contributes to CE
Socio-economic forces in conjunction with the emergence and proliferation of technical advances in both hardware and software are changing the landscape of manufacturing robotics. This document discusses the factors that are altering the development and
andreas archenti, Wei Gao, Alkan Donmez, Enrico Savio, Naruhiro Irino
The transition from conventional standalone metrology to integrated metrology has been accelerating in advanced manufacturing over the past decade. This keynote paper defines the concept of integrated metrology, which extends beyond parts inspection and
John Billingham, Ho Yeung, Dragos Axinte, Zhirong Liao, Jason Fox
Powder bed fusion (PBF) uses an energy beam to scan a powder bed surface, heat it locally and consolidate the material to form a part. The choice of energy beam paths is typically based on user experience. Simple beam path strategies (e.g., raster or
Nehika Mathur, Thomas Maani, Chuanbing Rong, John Sutherland
The push to decarbonize has spurred the demand for clean energy technologies such as electric vehicles (EVs) and wind turbines (WTs). These technologies rely on rare earth permanent magnets (REPMs), namely Neodymium-Iron-Boron (NdFeB) magnets that in turn
Vipin Tondare, Justin Whiting, Adam L. Pintar, Shawn P. Moylan, Aurelien Neveu, Filip Francqui
The National Institute of Standards and Technology (NIST) organized an interlaboratory study to assess the repeatability and reproducibility of the data generated by two commercially available rotating drum powder rheometers namely, Granudrum and
Solar photovoltaics (PVs) are the fastest growing clean energy technology. As the first generation of solar PVs reach the end of their functional lives, it is becoming clear that unless strategies to manage discarded panels are implemented, we could be
Nicholas Derimow, Jake Benzing, David Newton, Chad Beamer, Ping Lu, Frank DelRio, Newell Moser, Orion Kafka, Ryan Fishel, Lucas Koepke, Chris Hadley, Nik Hrabe
The rotating bending fatigue (RBF) behavior (fully reversed, R = -1) of additively manufactured (AM) Ti-6Al-4V alloy produced via laser powder bed fusion (PBF-L) was investigated with respect to different microstructures achieved through novel heat
Benjamin Standfield, Eric Holterfield, Russell Waddell
Among the chief topic areas of Industry 4.0, digital thread technology offers the opportunity for increased productivity, efficiency, and traceability throughout a product's lifecycle. While the basic concept of digital thread is easy to realize by
Greta Babakhanova, Carl Simon Jr., Eugenia Romantseva
Biofabricated tissue-engineered constructs have the potential to transform personalized medicine. However, characterizing these constructs post-fabrication and throughout preclinical use remains challenging. On December 1, 2022, the National Institute of
The solidification behavior and crystallographic texture of 316L austenitic stainless steel builds fabricated via laser-wire directed energy deposition additive manufacturing (AM) were investigated. Shielding gas set-up and build type (single-track vs
Stian Romberg, Paul Roberts, Chad R. Snyder, Anthony Kotula
Simultaneous rheology and conversion measurements of neat and composite epoxy resins reveal that conventional models neither accurately nor fully describe the relationship between rheology and conversion. We find that models predicting thermoset conversion