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Spindle performance monitoring via accelerometer measurements in data-driven models

Published

Author(s)

Gregory Vogl, M. Wahidur Rahman, Yongzhi Qu

Abstract

The future of manufacturing depends on transitioning traditional machines into intelligent machine tools that can monitor and control themselves. As the spindle is an essential component of machine tools, the performance of machine tool spindles should be tracked for quality control. For example, smart spindles could be equipped with accelerometers for monitoring the spindle performance via models that relate the measured accelerations to the spindle error motions. Various data-driven models were created that estimate spindle-related displacements from on-machine accelerations. The estimated displacements were compared, revealing the advantages and disadvantages of each model to monitor the spindle performance.
Proceedings Title
Proceedings of the 18th CIRP Conference on Intelligent Computation in Manufacturing Engineering
Volume
138
Conference Dates
July 10-12, 2024
Conference Location
Naples, IT
Conference Title
18th CIRP Conference on Intelligent Computation in Manufacturing Engineering

Keywords

Smart manufacturing, Industry 4.0, Data-driven dynamics, Frequency response function, Machine tool, Modeling, Dynamics, Machining processes, Sensing, Monitoring, Diagnostics, Machine learning, Artificial intelligence

Citation

Vogl, G. , Rahman, M. and Qu, Y. (2026), Spindle performance monitoring via accelerometer measurements in data-driven models, Proceedings of the 18th CIRP Conference on Intelligent Computation in Manufacturing Engineering, Naples, IT, [online], https://doi.org/10.1016/j.procir.2026.01.035, https://tsapps.nist.gov/publication/get_pdf.cfm?pub_id=957966 (Accessed May 14, 2026)
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Created February 12, 2026, Updated May 11, 2026
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