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NanoFab Tool: ThermoFisher Helios 5 FX Dual Beam Scanning Electron Microscope (SEM) and Focused Ion Beam (FIB)

ThermoFisher Helios 5 FX dual-beam microscope
Credit: NIST

The ThermoFisher Helios 5 FX dual-beam microscope combines a monochromated field emission scanning electron microscope (FE-SEM) with an advanced focused ion beam (FIB) column for automated preparation of site-specific lamellae for Transmission Electron Microscopy (TEM) and Atom Probe Tomography (APT) instruments. Enhanced capabilities include chemical characterization using energy dispersive x-ray spectroscopy (EDS) and in-situ S/TEM imaging of lamellae. The tool supports substrates from small pieces (standard 10mm stubs, qty. 5) up to 70mm diameter.

Specifications/Capabilities

  • FE-SEM
    • Resolution: sub-nanometer from 1 kV to 15 kV.
    • High resolution in-lens electron detectors with Through Lens (TLD, secondary and backscatter mode), In Column (ICD, low-loss backscatter) detectors.
    • Scanning transmission electron microscopy (STEM 4) detector with bright-field (BF), dark-field (DF), and high-angle annular dark-field (HAADF) segments.
    • Retractable dedicated backscatter detector with annular segments (ABS/CBS).
    • Retractable T-Pix detector for zone axis alignment of lamella for STEM.
    • CompuStage with alpha and beta tilt.
    • Electron beam deceleration for 50 V effective landing voltage.
    • Robotized load lock for automatic sample loading/unloading.
    • Integrated plasma cleaner to minimize contamination.
  • FIB (Ga+ ion source)
    • High efficiency secondary ion detector.
    • Electron flood gun for ion charge compensation.
    • Secondary Ion imaging detector (ICE).
    • Integrated beam current measurement for automatic milling/deposition recipe correction and consistent results.
    • Real time monitoring of milling and deposition processes.
    • End point monitoring for depth profile applications.
    • Automated Easy Lift manipulator for removing transmission electron microscopy (TEM) and atom probe tomography (APT) samples.
  • Enhanced capabilities for simultaneous materials characterization
    • Energy dispersive x-ray spectroscopy Oxford Instruments Ultim Max 100 mm2 SDD-EDS detector (element characterization).
  • Gas injection system chemistries
    • Tungsten deposition.
    • Platinum deposition.
    • Carbon deposition.
    • Selective carbon etch.
  • Software packages
    • MAPS – Automated large area imaging and stitching, correlative.
    • Auto TEM – Automated TEM sample preparation including liftout.
    • iFAST Developers kit.
    • Auto Slice and View – Automated sequential milling and image capturing generates datasets for 3D reconstruction.
    • Aztec – User-friendly EDS data collection and analysis software now with Live SEM capability.
    • NanoBuilder – Advanced computer aided design (CAD) based patterning using GDSII files.

Usage Information

Supported Sample Sizes

  • Maximum sample diameter: 70 mm.
  • Small pieces supported: Yes.
  • Non-magnetic materials: Yes.
  • Biological materials: No.
  • Radioactive materials: No.

Typical Applications

  • Automated preparation of TEM lamellae (traditional, planar, ex-situ lift out).
  • Sample preparation for atom probe tomography.
  • Analysis and mapping of sample composition for site-specific TEM lamellae
  • S/TEM in-situ imaging of thinned lamellae.
  • Workflow for inverted TEM lamellae prep.
Created September 16, 2025
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