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Toward Traceability for At Line AFM Dimensional Metrology

Published

Author(s)

Ronald G. Dixson, Angela Guerry, Marylyn H. Bennett, Theodore V. Vorburger, Michael T. Postek

Abstract

The in-line and at-line measurement tools for critical dimension (CD) metrology in semiconductor manufacturing are technologically advanced instruments that exhibit excellent measurement repeatability--below 1 nm in some cases. Accuracy, however, is largely dependent on the availability of traceable standards. Because the standards requirements of this fast-paced industry are particularly demanding and application-specific, metrology traceability is sometimes lacking. International SEMATECH ISMT) and the National Institute of Standards and Technology (NIST) are working together to improve this situation. We are developing a reference measurement system (RMS) at ISMT using a critical-dimension atomic force microscope (CD-AFM). We are performing measurements needed to establish the traceability chain and develop uncertainty budgets for this tool. Monitoring of tool performance has been increased, and we have performed preliminary checks of lateral and vertical scale calibration. Preliminary uncertainty budgets for pitch and height measurements have been developed. At present, the uncertainty due to scale calibration and non-linearity is estimated to be approximately 0.2 % for pitch measurements and 0.5 % for step height measurements. Our initial checks of scale calibration were performed using samples for which a full traceabiltiy chain is not available. We expect to reduce these uncertainties once we are able to use samples with a complete traceability chain. Ultimately, our major objective in developing an RMS is to provide a traceable metrology reference for other major projects at ISMT--including CD-SEM benchmarking, AMAG wafer development, and overlay tool benchmarking.
Citation
Proceedings of SPIE
Volume
4689

Keywords

AFM, CD, metrology, reference measurement system

Citation

Dixson, R. , Guerry, A. , Bennett, M. , Vorburger, T. and Postek, M. (2002), Toward Traceability for At Line AFM Dimensional Metrology, Proceedings of SPIE (Accessed April 16, 2024)
Created January 1, 2002, Updated February 19, 2017