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Laser Power Accuracy of Additive Manufacturing Systems - A Round Robin Study

Published

Author(s)

Brian Simonds, Kyle Rogers, Paul A. Williams

Abstract

High power lasers are at the core of metal additive manufacturing (AM) systems and the accurate delivery of laser energy is critical to part performance. We have performed a round robin style survey of U.S. AM equipment across industry, academia, and government facilities. Using a low uncertainty (1.3 %, k=2) thermal power meter, we assessed the accuracy to which these systems delivered laser power and how accurate the process engineer was able to measure this with their power meter. We have found that although on average instruments accurately deliver laser power, there is a large spread in values (5.6% – 14.1%), which poses a heretofore unknown challenge for process development.
Proceedings Title
Proceedings of the 15th International Conference on New Developments and Applications in Optical Radiometry (NEWRAD 2023)
Conference Dates
September 11-15, 2023
Conference Location
Teddington, GB
Conference Title
15th International Conference on New Developments and Applications in Optical Radiometry (NEWRAD 2023)

Citation

Simonds, B. , Rogers, K. and Williams, P. (2023), Laser Power Accuracy of Additive Manufacturing Systems - A Round Robin Study, Proceedings of the 15th International Conference on New Developments and Applications in Optical Radiometry (NEWRAD 2023), Teddington, GB, [online], https://tsapps.nist.gov/publication/get_pdf.cfm?pub_id=936455 (Accessed March 19, 2025)

Issues

If you have any questions about this publication or are having problems accessing it, please contact reflib@nist.gov.

Created September 11, 2023, Updated February 20, 2025