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On the dynamics of high-speed milling with long slender endmills

Published

Author(s)

Matthew A. Davies, A Schaut, Jon R. Pratt, Brian S. Dutterer

Abstract

Tool deflections of high length-to-diameter ratio endmills are measured with capacitance probes during high-speed milling and compared with the predictions of regenerative chatter theory. Poincar? sectioning (once per revolution sampling) techniques are introduced as a new means of characterizing and identifying chatter. The regenerative chatter theory seems to accurately predict the stability of high-immersion slotting cuts; however, undesirable vibrations observed in partial immersion cuts seem inconsistent with existing theory. The practical utility of in-depth knowledge of the stability behaviour of long endmills is demonstrated by the high-speed machining of an example component using a dynamically tuned tool.
Citation
Annals of the CIRP
Volume
47(1)

Keywords

endmill, High speed machining, Milling, Milling machine

Citation

Davies, M. , Schaut, A. , Pratt, J. and Dutterer, B. (1998), On the dynamics of high-speed milling with long slender endmills, Annals of the CIRP (Accessed June 17, 2024)

Issues

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Created January 1, 1998, Updated February 19, 2017