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Robot Adds New Twist to NIST Antenna Measurements and Calibrations

November 30, 2015

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Contact: Laura Ost
303-497-4880

NIST has been pioneering antenna measurement methods for decades, but a robot may be the ultimate innovation, extending measurements to higher frequencies while characterizing antennas faster and more easily than previous NIST facilities.

The National Institute of Standards and Technology (NIST) has been pioneering antenna measurement methods for decades, but a new robot may be the ultimate innovation, extending measurements to higher frequencies while characterizing antennas faster and more easily than previous NIST facilities. 
 
The robot—actually a robotic arm of the type used in manufacturing—will be used to rapidly and accurately measure the properties of antennas used in advanced communications, remote sensing for weather prediction and climate monitoring, imaging systems and radar. 

NIST researchers came up with the idea for the robotic arm in 2011 as a means of meeting the demands posed by new, high-frequency antennas. The robot has now been validated and is being used to serve NIST customers. Officially introduced in a new paper,* the robot’s formal name is the Configurable Robotic Millimeter-Wave Antenna (CROMMA) facility. 

“We designed this system to address a need in the antenna community for high-precision and configurable scanning at short, millimeter wavelengths,” lead researcher Joshua Gordon says. “Past systems haven’t been as complete as they need to be. The robot allows us to explore many ways of doing measurements. There’s a lot of configurability and an extremely high level of repeatability.” 
 
Robotics is the latest advance in the widely used near-field scanning technique, pioneered by NIST in the 1970s.** The method uses complex mathematical models to determine antenna properties and calculate performance at long distances—where it counts—using data collected indoors close to the antenna, where it’s easier to get accurate readings. Near-field scanning allows researchers to assess an antenna’s gain (signal power transmitted or received), polarization (orientation of the electromagnetic field) and pattern (angular distribution of transmitted or received energy).

Antenna Test Range
1966: The U.S. Army used this huge antenna test range for the old-fashioned technique of measuring antenna properties outdoors at long range.

Credit: U.S. Army
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Near-Field Test Range Lab
1967: NIST researchers built this laboratory for early testing of the NIST-developed “near-field” technique for measuring antenna properties at close range and calculating the long-range properties.

Credit: NIST
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The six-axis robot can twist into unusual positions to measure the properties of a test antenna up to 2 meters (6.6 feet) in diameter positioned on a hexapod stage. A laser tracker monitors and records positions used for fine correction of robot postures to ensure the necessary precision. It’s like a high-tech form of the game Twister. 
 
Antennas can be dynamically positioned with a precision of tens of micrometers in all six degrees of freedom—up or down, left or right, forward or back, tilting, turning and rolling. The arm can hold up to 35 kilograms (70 pounds) and can measure antenna properties in almost any user-definable pattern, including the three popular paths: spherical, planar and cylindrical. No longer is a separate antenna measurement setup needed for each path type.

Airborne Warning and Control System Antenna
1983: NIST’s original full-scale near-field antenna range was used to measure space shuttle, military and satellite antennas. This is an airborne warning and control system (AWACS) antenna, used on special U.S. Air Force aircraft to provide surveillance.

Credit: NIST
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Robot Antenna Range
2015: NIST’s latest antenna range relies on a robot to measure virtually any property of any antenna for applications such as advanced communications. A gold horn antenna is positioned on the horizontal platform for testing.

Credit: Suplee/NIST
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At first, the robot will measure frequencies from 100 gigahertz (GHz) to 300 GHz with the goal of eventually reaching 500 GHz and higher. High frequencies—with very short wavelengths of radiation—are used in many current and emerging applications due to improved spatial resolution, smaller antenna components and higher data rates. There is a particular need for accurate antenna pattern measurements above 100 GHz, a range that holds promise for future generations of advanced communications antennas and improved weather and climate prediction. 

NIST calibrates antennas for a variety of industrial and military customers, offers a bi-annual course to transfer near-field technology to industry and other users, and also helps other organizations establish their own antenna measurement facilities. NIST’s robotic antenna measurement technology is being transferred to industry.

* J.A. Gordon, D.R. Novotny, M.H. Francis, R.C. Wittmann, M.L. Butler, A.E. Curtin and J.R. Guerrieri. 2015. Millimeter-Wave Near-Field Measurements Using Coordinated Robotics. IEEE Transactions on Antennas and Propagation. Vol. 63, Issue 12. Posted online Nov. 25. DOI: 10.1109/TAP.2015.2496110  

** The research leading to the near-field technique started in the 1950s, and the theory was published in 1960. After NIST demonstrated successful measurements of many types of antennas, including those on satellite communications dishes, radar systems and planetary probes in deep space, the technique was widely accepted. Today, there are about 1,000 ranges making near-field measurements throughout the world. The method saves space, time and money.