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Search Publications by: Shawn P. Moylan (Fed)

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Displaying 1 - 25 of 76

Powder Spreading Testbed for Studying the Powder Spreading Process in Powder Bed Fusion Machines

November 29, 2023
Author(s)
Justin Whiting, Eric Whitenton, Aniruddha Das, Vipin Tondare, Jason Fox, Michael McGlauflin, Alkan Donmez, Shawn P. Moylan
The spreading of powder is an integral part of powder bed fusion-based additive manufacturing technologies; however, due to the complex nature and the number of interactions between particles, studying the powder spreading process is difficult. In order to

The Strategy for American Leadership in High-Consequence Additive Manufacturing

September 9, 2022
Author(s)
Mark Benedict, Shawn P. Moylan, Souhail Al-Abed, Cindy Ashforth, Y. Kevin Chou, Matthew Di Prima, Alaa Elwany, Michael Gorelik, Astrid Lewis, Todd Luxton, Blake Marshall, William Mullins, Linda Sapochak, Richard Russell, James A. Warren, Douglas Wells
Over the past decade, a consistent theme in enhancing U.S. global competitiveness has been the need for U.S. leadership in critical advanced manufacturing technologies. Additive manufacturing (AM), also known as 3D Printing, has been among those critical

A Comparison of Particle Size Distribution and Morphology Data acquired using Lab-based and Commercially Available Techniques: Application to Stainless Steel Powder

November 17, 2021
Author(s)
Justin Whiting, Edward Garboczi, Vipin Tondare, John Henry J. Scott, Alkan Donmez, Shawn P. Moylan
The particle size distribution (PSD) and particlemorphology ofmetal powders undoubtedly affects the quality of parts produced by additivemanufacturing (AM). It is, therefore, crucial to accurately knowthe PSD and morphology of these powders. There exist

Inert Gas Flow Speed Measurements in Laser Powder Bed Fusion Additive Manufacturing

October 19, 2021
Author(s)
Jordan Weaver, Alec Schlenoff, David Deisenroth, Shawn P. Moylan
Laser powder bed fusion (LPBF) is an additive manufacturing technology that uses a laser to selectively melt powder feedstock to build parts in a layer-by-layer process. For metals-based LBPF additive manufacturing, the interaction of the laser and powder

Investigation of the Effect of Artificial Internal Defects on the Tensile Behavior of Laser Powder Bed Fusion 17-4 Stainless Steel Samples: Simultaneous Tensile Testing and X-Ray Computed Tomography

October 5, 2021
Author(s)
Felix Kim, Shawn P. Moylan, Thien Q. Phan, Edward Garboczi
Insufficient data are available to fully understand the effects of metal additive manufacturing (AM) defects for widespread adoption of the emerging technology. Characterization of failure processes of complex internal geometries and defects in metal AM

A Prototype of a Standard Spreadability Tester for Additive Manufacturing

June 23, 2021
Author(s)
Justin G. Whiting, Vipin Tondare, Shawn P. Moylan, Alkan Donmez
We describe a simple device called Standard Spreadability Tester (SST). The idea behind the SST is that instead of trying to predict how a powder will spread using the powder's intrinsic properties (e.g., PSD, morphology, surface, and chemical makeup) or

Chapter 8: Machine Performance Evaluation

September 22, 2020
Author(s)
Shawn Moylan
Machine performance evaluation is vital for objectively demonstrating that a machine can meet specification, standards and quality management system, and for allowing users to make informed decisions on how to best use their resources. Although additive

Residual Stress in Additive Manufactured Nickel Alloy 625 Parts

June 29, 2018
Author(s)
Lindsey B. Bass, Justin L Milner, Thomas H. Gnaupel-Herold, Shawn P. Moylan
One of the key barriers to widespread adoption of additive manufacturing (AM) for metal parts is the build-up of residual stresses. In the laser-based powder bed fusion process, a laser selectively fuses metal powder layer by layer, generating significant

Literature Review of Metal Additive Manufacturing Defects

May 17, 2018
Author(s)
Felix H. Kim, Shawn P. Moylan
Additive manufacturing (AM) is a revolutionary manufacturing technique, which is expected to reshape the future manufacturing industries. While various materials are used in AM, metal AM is expected to provide a high impact to the industries by producing

Thermographic Measurements of the Commercial Laser Powder Bed Fusion Process at NIST

December 5, 2016
Author(s)
Brandon M. Lane, Shawn P. Moylan, Eric P. Whitenton, Li Ma
Measurement of the high-temperature melt pool region in the laser powder bed fusion (L-PBF) process is a primary focus of researchers to further understand the dynamic physics of the heating, melting, adhesion, and cooling which define this commercially

Charter of the Institute Directors Council: Manufacturing USA

November 18, 2016
Author(s)
Craig Blue, Larry Brown, Yoel Fink, Nick Justice, Michael Liehr, Tom McDermott, Ed Morris, Shawn P. Moylan
The Manufacturing USA program is composed of the collective of all of the manufacturing innovation institutes and a supporting Network. The Network serves the Institutes, the Institutes connect through the Network, and the Program serves the Nation.

Measurement of powder bed density in powder bed fusion additive manufacturing processes

October 5, 2016
Author(s)
Gregor Jacob, M A. Donmez, Shawn P. Moylan, John A. Slotwinski
There are many factors influencing the additive manufacturing (AM) processes resulting in high degree of variation in process outcomes. Therefore, quantifying these factors and their correlations to the process outcomes are important challenges to overcome