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Manufacturing

Daley Declares 1999 As 'Year of the Small Manufacturer'

Commerce Secretary William Daley today proclaimed 1999 as the "Year of the Small Manufacturer" in recognition of the enormous contribution small manufacturers make to the nation's economy. Daley said, "We are proud that NIST's Manufacturing Extension Partnership is playing a key role in helping these companies solve problems, increase productivity, and achieve higher profits."

While small manufacturers are critical to the U.S. economy, they are less likely than larger firms to know about and implement technology and current manufacturing processes and business practices. MEP is a nationwide network of over 400 manufacturing extension centers and field offices providing business and technical assistance to small manufacturers in all 50 states, the District of Columbia and Puerto Rico.

What kind of an impact is MEP having on America's small manufacturers? The U.S. Census Bureau surveyed 4,412 firms served by MEP centers in 1997. These companies reported an increase in sales of $236 million, a reduction of $31 million in inventory, and a savings of $24 million in labor and materials. They also created or retained 6,755 jobs and invested more than $193 million in modernization. They attribute these results directly to the assistance provided by MEP.

Throughout 1999, MEP will be celebrating the achievements of small manufacturers. To find information on these activities in the coming months, check out the MEP World Wide Web site at http://www.mep.nist.gov, or call (800) MEP-4MFG (800-637-4634) to reach the nearest MEP center.

Media Contact:
Jan Kosko, (301) 975-2767 Up

 

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Quality

'Baldrige Index' Once Again Outperforms S&P 500

The "Baldrige Index" has, for the fifth year in a row, outperformed the Standard & Poor's 500, this time by more than 200 percent.

The Baldrige Index is a fictitious stock fund made up of publicly traded U.S. companies that have received the Malcolm Baldrige National Quality Award during the years 1988 to 1997. NIST "invested" a hypothetical $1,000 in each of the six whole company winners--ADAC Laboratories, Eastman Chemical Co., Federal Express Corp., Motorola Inc. and Solectron Corp. (a winner in 1991 and 1997)--and in the S&P 500. The investments were tracked from the first business day of the month following the announcement of award recipients through Dec. 1, 1998.

NIST found that the group of six whole company winners outperformed the S&P 500 by 2.6 to 1, achieving a 460 percent return on investment compared to a 175 percent return for the S&P 500. NIST also tracked a similar hypothetical investment in a group made up of the six whole company winners and the parent companies of 17 subsidiary winners. The group of 23 outperformed the S&P 500 by about 2.5 to 1, a 426 percent return compared to a 173 percent return for the S&P 500.

For further information on the new study, go to the following address on the World Wide Web: http://www.nist.gov/public_affairs/stockstudy.htm. For information on the previous studies, go to: http://www.quality.nist.gov/crit2.htm.

Media Contact:
Jan Kosko, (301) 975-2767 Up

 

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Materials

Solidification Sensor for Turbine Blade Castings Developed

Jet engine manufacturers are concerned about the temperature and stress performance of their system's turbine blades. One way to ensure high performance is to monitor the blades as they are being cast to ensure single-crystal growth. NIST's Materials Reliability Division in Boulder, Colo., developed a transmission X-ray diffraction sensor that precisely locates the boundary between a liquid metal and a solidifying crystal while they are still in a casting mold.

Although X-ray diffraction monitoring has been tried before, the NIST system is unique because it employs high X-ray energies that can sense the physical state of the casting through a thick ceramic mold and within a vacuum furnace.

This NIST research group recently published a detailed, illustrated report that describes the sensor system. It covers the theory of X-ray interactions with matter, models of X-ray transmission diffraction, the apparatus used for high-energy transmission diffraction, and describes a number of diffraction experiments.

The project started in 1994 as part of the NIST Consortium on Casting of Alloys, a government-industry-university collaboration with the goal of improving the quality and reducing the cost of aerospace castings through advances in materials science.

For a single, free copy of the report, High-Energy, Transmission X-Ray Diffraction for Monitoring Turbine-Blade Solidification (NIST Technical Note 1500-3), contact Dale W. Fitting, MC853.07, NIST, Boulder, Colo. 80303-3337; (303) 497-3445.

Media Contact:
Fred McGehan (Boulder), (303) 497-3246Up

 

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Weights and Measures

Diggs to Become NCWM Chairman at 84th Annual Meeting

G. Weston Diggs, the program supervisor for product and industry standards at the Virginia Department of Agriculture and Consumer Services, will be installed as chairman of the National Conference on Weights and Measures at the conference's 84th Annual Meeting in Burlington, Vt., July 25-29, 1999. Diggs serves on the NCWM Inc. Board of Directors and the National Type Evaluation Program Committee. He also is a member of the National Type Evaluation Technical Committee Weighing Sector and chairman of the Strategic Planning Work Group on the NCWM Inc. Business Plan.

NCWM is a standards-writing organization of more than 3,500 state, county and city weights and measures officials and representatives of industry, federal agencies, many foreign government agencies and consumer groups. The organization is, in part, self supporting and, in part, sponsored by the NIST Office of Weights and Measures.

For information on the NCWM and the 84th Annual Meeting, contact the organization at 15245 Shady Grove Rd., Suite 130, Rockville, Md. 20850; (301) 258-9210; fax: (301) 990-9771; or visit the NCWM web site at http://www.nist.gov/ncwm. Questions on the technical agenda of the Annual Meeting should be directed to the NIST Office of Weights and Measures, 100 Bureau Drive, Stop 2350, Gaithersburg, Md. 20899-2350; (301) 975-4004; fax: (301) 926-0647.

Media Contact:
Linda Joy, (301) 975-4403Up

 

 

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Data

NIST's Rumble Elected President of CODATA

John Rumble, Jr., chief of the Standard Reference Data Program at the National Institute of Standards and Technology, was recently elected president of the Committee on Data for Science and Technology. Established in 1966 by the International Council for Science, CODATA seeks to improve the quality, reliability, processing, management and accessibility of data of importance to science and technology.

At NIST, Rumble oversees more than 35 data activities that cover the full range of physical  science and engineering. Prior to joining NIST in 1980, he was at the Joint Institute for Laboratory Astrophysics (now JILA) in Boulder, Colo., and subsequently at the International Atomic Energy Agency in Vienna, Austria. He has been active in developing scientific database standards, including an international standard for industrial data exchange. He also has helped build several online property data systems.

Further information on CODATA is available on its web site: http://www.codata.org/codata.

Media Contact:
Linda Joy, (301) 975-4403

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Metals

New Apparatus Measures Thermal-Barrier Coatings Better

NIST researchers in the Materials Reliability Division, Boulder, Colo., have developed an apparatus to measure the thermal conductivity of thermal-barrier coatings (known as TBCs) as thin as 20 micrometers. TBCs—used in aerospace materials, gas turbine engines and diesel engines—are thermal coatings applied to metal substrates to protect these substrates from high temperatures and excessive wear or corrosion.

Accurate measurement of thermal conductivities is critical before new coating systems can be incorporated into advanced engineering designs and future applications. For example, engineers want to keep lowering thermal conductivities so that TBC thickness can decrease as well.

The NIST device uses an infrared microscope to measure temperature differences on millimeter-sized specimens. The small size of the specimens allows the measurements to be made in air—rather than in a vacuum—which simplifies the apparatus needed. Another advantage is the non-contact nature of the infrared temperature measurement. Any contact between a sensor and a small specimen would affect the specimen’s temperature.

For a copy of paper 1-99 describing the thermal conductivity measuring device, contact Sarabeth Harris, MS104, NIST, Boulder, Colo. 80303-3337; (303) 497-3237.

Media Contact:
Fred McGehan (Boulder), (303) 497-3246Up

 

 

 

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Visiting Committee

Report Praises NIST Programs for 1998 Accomplishments

The Visiting Committee on Advanced Technology, NIST’s primary private-sector advisory board, has released its annual report that evaluates the agency’s 1998 performance of its mission to work with U.S. industry to promote economic growth. The report, which is submitted to the Secretary of Commerce for transmittal to Congress, reviews and makes recommendations regarding the general policy, organization, budget and programs of NIST.

In the report, the VCAT calls the NIST Measurement and Standards Laboratories "... the finest anywhere, as they must be." The committee states that it supports NIST’s efforts to modernize its facilities and backs the proposed construction of the Advanced Measurement Laboratory in Gaithersburg, Md. The committee also reiterates the National Research Council’s assessment that "many NIST programs are well-tied to industry, and the staff effectively outreach their technical peers in both industry and academia."

The VCAT report also commends the 1998 successes of NIST’s other three major programs—the Advanced Technology Program, the Manufacturing Extension Partnership and the Baldrige National Quality Program. The committee "believes that the ATP is a well-managed program ... where collaboration often pays substantial benefits to the companies participating...." It noted that the MEP "is making a significant difference to a growing number of small and mid-sized manufacturers...." and "is a valuable program for the nation." And the committee says that it looks forward to the expansion of the BNQP to the education and health care sectors because they are "communities that can benefit greatly from the focus on quality inherent in the Baldrige Program."

Finally, the VCAT 1998 Annual Report recognizes the importance of NIST’s role as a leader in the international and domestic standards arenas, especially concerning the creation of a national standards policy. The committee members note that "... the approach NIST is taking toward achieving a consensus within the standards community on a U.S. strategy is constructive and appropriate."

Single copies of the VCAT 1998 Annual Report are available by faxing a request to NIST Public Inquiries, (301) 926-1630, or sending an e-mail message to inquiries@nist.gov.

Media Contact:
Michael E. Newman, (301) 975-3025

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Editor: Michael Newman
HTML conversion: Crissy Wines
Last updated:
Feb. 16, 1999

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