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Hollings Manufacturing
Extension Partnership
Where
Are MEP Centers Located?
MEP
Success Stories
Smaller
Manufacturers: Critical to the U.S. Economy
NIST
MEP Extension Centers
How
Centers Help
MEP
Results
Additional
Information
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Hollings Manufacturing
Extension Partnership
The NIST Hollings Manufacturing
Extension Partnership (MEP) is a nationwide network of resources assisting
the nation's small manufacturers in becoming more competitive by addressing
their most critical and often unique needs. MEP provides service to manufacturers
through more than 400 locations across the country and in Puerto Rico.
Each center represents a unique blend of federal, state, and local resources.
Each year, NIST MEP
helps thousands of small manufacturers solve problems, increase productivity,
and achieve higher profits. Through continuous assessment and improvement
of its products, services, and service-delivery approaches, NIST MEP increasingly
is being viewed as a strategic, long-term partner that can help small
manufacturers not only resolve problems, but also transform into high-performance,
world-class enterprises.
Contact: Roger Kilmer, Director
Smaller
Manufacturers: Critical to the U.S. Economy
Manufacturing creates wealth for the United States: wealth in the form
of economic growth, increased jobs, and robust trade in world markets.
Numbering more than 350,000 small and mid-sized manufacturers make vital
contributions to the economy. About 99 percent of the nation's manufacturers
are small to medium-sized, defined as having fewer than 500 employees.
They account for more than half of the total value of U.S. production
and employ nearly 12 million people. That accounts for more than two-thirds
of all U.S. manufacturing employment. These jobs are high-skilled and
high-wage, paying an average 50 percent more than retail salaries.
As critical as smaller
manufacturers are to the economy, the productivity gap between large and
small firms is growing. And, as large manufacturers increase their dependence
on suppliers for parts and services, the performance and capabilities
of small manufacturers become even more critical to the competitiveness
of the entire manufacturing sector and to the health of the U.S. economy.
Yet, according to a National Research Council report, "Many of these
small firms ... are operating far below their potential. Their use of
modern manufacturing equipment, methodologies, and management practices
is inadequate to ensure that American manufacturing will be globally competitive."
Limited budgets, lack of in-house expertise, and lack of access to the
newest technologies are but a few of the significant barriers faced by
small manufacturersbarriers that NIST MEP helps firms overcome.
NIST
MEP Extension Centers
Part of a national network of manufacturing and business experts, NIST
MEP centers are local resources serving their local markets. They exist
as the result of a partnership among the federal government, state and
local governments, and industry to help local manufacturers. NIST MEP
centers are non-profit organizations that are created through a competitive,
merit-based process where funding is contingent upon successful annual
reviews of each center.
While part of a national
network, each NIST MEP center works directly with area firms to provide
expertise and services tailored to their most critical needs, which range
from process improvements and worker training to business practices and
applications of information technology. Solutions are offered through
a combination of direct assistance from center staff and work with outside
consultants. NIST MEP centers are staffed by knowledgeable manufacturing
engineers and business specialists who typically have years of practical
experience gained from working on the manufacturing floor, managing plant
operations, or both. NIST MEP center staff also know the local business
community and the available local resources and can access additional
resources available through the NIST MEP network. As a result, centers
help small firms to overcome barriers in locating and obtaining private-sector
resources.
NIST MEP centers
work with companies that are willing to invest time, money, and/or human
resources to improve their businesses. Typical NIST MEP clients include
manufacturers that:
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have
been unable to locate the proper resources or technologies they need; |
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want
expert, impartial advice in helping them evaluate alternative solutions; |
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need
help solving a specific problem, such as determining the cause of
product defects, modifying plant layout to improve work flow, or establishing
employee training; |
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want
assistance in reversing negative business situations--such as sales
decreases, loss of market share, or cost increases; |
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want
to implement new technologies or processes that will help establish
them as market leaders; or |
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seek
to improve their ongoing business operations for peak performance. |
How
Centers Help
ASSESSMENTS
Many firms begin their relationship with a NIST MEP center through an
assessment of the company's current operations and opportunities for improvement.
As part of that assessment, field engineers may review the manufacturing
process, the plant layout, the inventory and materials flow, and the policies
and procedures. Field engineers, also known as manufacturing specialists,
then prepare an evaluation of the firm and its operations. These findings
are reviewed with management and other key personnel at the manufacturing
company.
As a result of the
assessment, NIST MEP manufacturing specialists may recommend a few simple,
quick solutions or a detailed plan of action. Both types of recommendations
are designed to provide quantifiable, bottom-line impacts on performance
by improving productivity, quality, profits, or sales.
For some firms, these
assessments are enough to get started. The manufacturer may have the resources
to implement the plan or may incrementally pursue new initiatives or changes.
For those manufacturers requiring assistance in implementing center-suggested
actions, the NIST MEP center can provide the solutions and the support.
In many cases, the assessment is the beginning of a long-term partnership
between the small manufacturer and the center.
TECHNICAL AND
BUSINESS SOLUTIONS
The degree and type of assistance provided to each NIST MEP customer firm
are based on the particular need of that manufacturer. For a firm dealing
with employee relations and human resource issues, for example, support
may come through a management training program, a series of staff workshops,
or revamping relevant policies and procedures--all services managed by
the center staff either independently or through other experts. If the
field engineers identify inefficiencies in the physical layout of the
plant, they may provide a number of options for reconfiguration and may
guide the process for testing these alternatives. Other services may focus
on quality improvement, new product development, new equipment needs,
marketing and sales support, or capital investments.
ACCESS TO RESOURCES
Sometimes, the technical guidance needed by a manufacturer is best found
beyond the NIST MEP center. That is when the value of NIST MEP is most
apparent. Through both its local and national network of partners, NIST
MEP staff can identify experts and resources from the region or across
the country that can help improve a company's performance. In fact, the
NIST MEP network provides small manufacturers with access to more than
3,200 partnerships with federal agencies, national associations, and other
organizations. Initiatives with the U.S. Departments of Labor and Agriculture,
the U.S. Small Business Administration, the National Association of State
Development Agencies, the National Governors Association, the National
Association of Manufacturers, state and local employment training organizations,
and hundreds of universities and community colleges are examples of how
NIST MEP leverages public and private resources to make a comprehensive
range of technical services and assistance available to small manufacturers.
SEMINARS AND TRAINING
Every day, NIST MEP centers deal with manufacturers who share common problems
and seek similar assistance. Often, manufacturers may not be aware of
available resources. To help manufacturers improve their knowledge and
capabilities, centers provide a variety of seminars and training programs.
These seminars may address issues unique to a specific community or information
sought by many firms, such as preparing for ISO 9000 certification, implementing
waste reduction programs, finding and hiring employees, or profiling the
newest manufacturing technologies.
In addition, NIST
MEP centers help provide manufacturing firms with exposure to other manufacturers
in the area and the opportunity to share resources and information. Regular
events, including tours of local manufacturing facilities, discussions,
and demonstrations of the latest industry innovations, give company owners
and managers the opportunity to see state-of-the-art processes and discuss
common issues with their peers.
MEP
Results
Evaluation is a key element of all NIST MEP programs and activities. Results
are used to assess the effectiveness of services and their impact on the
performance of client firms, and to help guide planning at both the center
and network levels. By measuring short- and long-term impacts, NIST MEP
can assess economic returns on the federal investment in manufacturing
extension services.
Many studies are
finding that small manufacturers who work with their local NIST MEP center
show dramatic improvements. For example, in a survey of NIST MEP clients
served in 2000, 4,890 companies around the country reported that, as a
result of NIST MEP services, they:
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created
or retained 25,000 jobs, |
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increased
or retained $2.3 billion in sales; |
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realized
$482 million in cost savings; and |
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invested
$883 million in modernization, including plant and equipment, information
systems, and workforce and training. |
Additional
Information
For additional information,
contact:
Hollings Manufacturing Extension
Partnership
100 Bureau Drive, Stop 4800
Gaithersburg, MD 20899-4800
(301) 975-5020
fax: (301) 963-6556
email: MEPinfo@mep.nist.gov
www.mep.nist.gov
Phone (800) MEP-4MFG for direct access to your local Hollings Manufacturing Extension
Partnership affiliate.
Date
created:
August 17, 2001
Last modified:
1-17-07
Aug. 07, 2007
Contact: inquiries@nist.gov
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